Abstract
Heat stress in underground coal mines is a major threat to the health and safety of the miners. Hence, managing heat and prediction of heat stress in advance is essential for maintaining a safe, healthy, and productive underground mine environment. In this study, an extensive ventilation survey has been carried out in three different deep and mechanized underground coal mines. The ventilation survey data are used to develop 3D simulation models with the VentSim™ software to predict the conditions that could cause heat stress in underground mine workings. The developed 3D models predicted well the wet-bulb globe temperature (WBGT), a recognized indicator of potential heat stress, with a coefficient of determination (R2) of 0.986, 0.994, and 0.993 for Mine-A, Mine-B, and Mine-C, respectively. Moreover, through 3D modelling, the applications of auxiliary ventilation and spot coolers to reduce the wet-bulb globe temperature (WBGT) for improving the underground workplace environment have been explored. The study demonstrated that auxiliary ventilation and spot coolers can help in significant reduction of heat stress conditions in an underground mine environment. By application of auxiliary ventilation, to increase air volumes, and spot coolers, the WBGT index in mining faces is reduced by 1.2–1.4 °C and 3.9–5.4 °C, respectively. Therefore, it is concluded that the spot coolers are more effective in reducing the heat stress conditions in hot and humid underground mine environments in comparison with auxiliary fan that is used to increase the air volume and velocity. This study opens up a new horizon of 3D simulations for heat stress management in underground mines. The outcome of this study will be useful for the researchers, mine operators, and environmentalists understanding the heat stress contributors and their control in underground mine environment.
Similar content being viewed by others
Data Availability
All relevant data generated during the study are included in the article.
References
Bakhtavar E, Yousefi S (2018) Assessment of workplace accident risks in underground collieries by integrating a multi-goal cause-and-effect analysis method with MCDM sensitivity analysis. Stoch Environ Res Risk Assess 32:3317–3332. https://doi.org/10.1007/s00477-018-1618-x
Fan Z, Xu F (2021) Health risks of occupational exposure to toxic chemicals in coal mine workplaces based on risk assessment mathematical model based on deep learning. Environ Technol Innov 22:101500
Gui C, Geng F, Tang J, Niu H, Zhou F, Liu C (2020) Gas–solid two-phase flow in an underground mine with an optimized air-curtain system: a numerical study. Process Saf Environ Prot 140:137–150. https://doi.org/10.1016/j.psep.2020.04.028
Ministry of Power, Government of India (2020) Illuminating the vision of new India. Annual Report 2019–20. 1 MoP AR 2019-20 (Cover).cdr. https://www.powermin.gov.in Accessed 15 Oct 2021
Sasmito AP, Birgersson E, Ly HC, Mujumdar AS (2013) Some approaches to improve ventilation system in underground coal mines environment—a computational fluid dynamic study. Tunn Undergr Space Technol 34:82–95. https://doi.org/10.1016/j.tust.2012.09.006
Scott B, Ranjtih PG, Choi SK, Khandelwal M (2010) Geological and geotechnical aspects of underground coal mining methods within Australia. Environ Earth Sci 60:1007–1019. https://doi.org/10.1007/s12665-009-0239-6
Rao AM, Ramalingeswarudu SVSS, Venkateswarlu G (2015) Planning of ventilation requirements for deep mechanised long wall faces — a case study of Adriyala Longwall Project of The Singareni Collieries Company Limited (SCCL). Procedia Earth Planet Sci 11:548–556. https://doi.org/10.1016/j.proeps.2015.06.057
Wei D, Du C, Lin Y, Chang B, Wang Y (2020) Thermal environment assessment of deep mine based on analytic hierarchy process and fuzzy comprehensive evaluation. Case Stud Therm Eng 19:100618. https://doi.org/10.1016/j.csite.2020.100618
Jessen C (2001) Temperature regulation in humans and other mammals, vol 38. Springer, Berlin Heidelberg, Berlin. https://doi.org/10.1007/978-3-642-59461-8
Widiatmojo A, Sasaki K, Widodo NP, Sugai Y, Sinaga J, Yusuf H (2013) Numerical simulation to evaluate gas diffusion of turbulent flow in mine ventilation system. Int J Min Sci Technol 23:349–355. https://doi.org/10.1016/j.ijmst.2013.05.004
Roghanchi P, Kocsis KC (2019) Quantifying the thermal damping effect in underground vertical shafts using the nonlinear autoregressive with external input (NARX) algorithm. Int J Min Sci Technol 29:255–262. https://doi.org/10.1016/j.ijmst.2018.06.002
Feng W, Zhu F, Lv H (2011) The use of 3D simulation system in mine ventilation management. Procedia Eng 26:1370–1379. https://doi.org/10.1016/j.proeng.2011.11.2313
Paluchamy B, Mishra DP (2021) Airborne dust generation and dispersion profiles due to loaded LPDT haulage in decline of a highly mechanised underground lead-zinc ore mine. Environ Technol Innov 24:101908. https://doi.org/10.1016/j.eti.2021.101908
Liang Y, Zhang J, Ren T, Wang Z, Song S (2018) Application of ventilation simulation to spontaneous combustion control in underground coal mine: a case study from Bulianta colliery. Int J Min Sci Technol 28:231–242. https://doi.org/10.1016/j.ijmst.2017.12.005
Widiatmojo A, Sasaki K, Sugai Y, Suzuki Y, Tanaka H, Uchida K et al (2015) Assessment of air dispersion characteristic in underground mine ventilation: field measurement and numerical evaluation. Process Saf Environ Prot 93:173–181. https://doi.org/10.1016/j.psep.2014.04.001
Porras-amores C, Mazarrón FR, Cañas I, Villoría P (2019) Natural ventilation analysis in an underground construction: CFD simulation and experimental validation. Tunn Undergr Space Technol 90:162–173. https://doi.org/10.1016/j.tust.2019.04.023
Roghanchi P, Sunkpal M, Charles K (2015) Understanding the human thermal balance and heat stress indices as they apply to deep and hot US mines. In: Jong E, Sarver E, Schafrik S, Luxbacher K (eds) 15th North Am. Mine Vent. Symp., Virginia p 1–6
Danko G, Bahrami D, Stewart C (2020) Applications and verification of a computational energy dynamics model for mine climate simulations. Int J Min Sci Technol 30:483–493. https://doi.org/10.1016/j.ijmst.2020.03.019
Diego I, Torno S, Toraño J, Menéndez M, Gent M (2011) A practical use of CFD for ventilation of underground works. Tunn Undergr Space Technol 26:189–200. https://doi.org/10.1016/j.tust.2010.08.002
Sasmito AP, Kurnia JC, Birgersson E, Mujumdar AS (2015) Computational evaluation of thermal management strategies in an underground mine. Appl Therm Eng 90:1144–1150. https://doi.org/10.1016/j.applthermaleng.2015.01.062
Prosser BS, Stinnette JD, Paredes J (2002) Ventilation optimization at the La Camorra mine. In: De Souza E (ed) Proc. Ninth US North Am. Mine Vent. Symp. Kingst., Canada, p 57–63
Ren T, Wang Z, Cooper G (2014) CFD modelling of ventilation and dust flow behaviour above an underground bin and the design of an innovative dust mitigation system. Tunn Undergr Space Technol 41:241–254. https://doi.org/10.1016/j.tust.2014.01.002
Mishra DP, Panigrahi DC, Kumar P (2018) Computational investigation on effects of geo-mining parameters on layering and dispersion of methane in underground coal mines — a case study of Moonidih Colliery. J Nat Gas Sci Eng 53:110–124. https://doi.org/10.1016/j.jngse.2018.02.030
Mishra DP, Kumar P, Panigrahi DC (2016) Dispersion of methane in tailgate of a retreating longwall mine: a computational fluid dynamics study. Environ Earth Sci 75:475. https://doi.org/10.1007/s12665-016-5319-9
Juganda A, Strebinger C, Brune JF, Bogin GE (2020) Discrete modeling of a longwall coal mine gob for CFD simulation. Int J Min Sci Technol 30:463–469. https://doi.org/10.1016/j.ijmst.2020.05.004
Hasheminasab F, Bagherpour R, Aminossadati SM (2019) Numerical simulation of methane distribution in development zones of underground coal mines equipped with auxiliary ventilation. Tunn Undergr Space Technol 89:68–77. https://doi.org/10.1016/j.tust.2019.03.022
Zhou Q, Liu S, Xu L, Zhang H, Xiao D, Deng J et al (2019) Estimation of radon release rate for an underground uranium mine ventilation shaft in China and radon distribution characteristics. J Environ Radioact 198:18–26. https://doi.org/10.1016/j.jenvrad.2018.12.010
Chang P, Xu G, Zhou F, Mullins B, Abishek S, Chalmers D (2019) Minimizing DPM pollution in an underground mine by optimizing auxiliary ventilation systems using CFD. Tunn Undergr Space Technol 87:112–121. https://doi.org/10.1016/j.tust.2019.02.014
Yuan L, Zhou L, Smith AC (2016) Modeling carbon monoxide spread in underground mine fires. Appl Therm Eng 100:1319–1326. https://doi.org/10.1016/j.applthermaleng.2016.03.007
Hu S, Feng G, Ren X, Xu G, Chang P, Wang Z et al (2016) Numerical study of gas–solid two-phase flow in a coal roadway after blasting. Adv Powder Technol 27:1607–1617
Xu G, Jong EC, Luxbacher KD, Ragab SA, Karmis ME (2015) Remote characterization of ventilation systems using tracer gas and CFD in an underground mine. Saf Sci 74:140–149. https://doi.org/10.1016/j.ssci.2015.01.004
Stefopoulos EK, Damigos DG (2007) Design of emergency ventilation system for an underground storage facility. Tunn Undergr Space Technol 22:293–302. https://doi.org/10.1016/j.tust.2006.07.002
Yan Q, Yang K, Wu W, Wang F, He F (2020) Prevention and control of gas hazards in a tunnel under construction: a case study. Environ Earth Sci 79:317. https://doi.org/10.1007/s12665-020-09065-5
Widzyk-Capehart E, Watson B (2001) Agnew gold mine expansion — mine ventilation evaluation using Ventsim. Proc 7th Int Mine Vent Congr, p 345–52
Suvar M, Cioclea D, Gherghe I, Pasculescu V (2012) Advanced software for mine ventilation networks solving. Environ Eng Manag J 11:1235–9. https://doi.org/10.30638/eemj.2012.149
Habibi A, Kramer RB, Gillies ADS (2015) Investigating the effects of heat changes in an underground mine. Appl Therm Eng 90:1164–1171. https://doi.org/10.1016/j.applthermaleng.2014.12.066
Roy S, Mishra DP, Bhattacharjee RM, Agrawal H (2022) Heat stress in underground mines and its control measures: a systematic literature review and retrospective analysis. Min Metall Explor 39:357–383. https://doi.org/10.1007/s42461-021-00532-6
Belle B, Biffi M (2018) Cooling pathways for deep Australian longwall coal mines of the future. Int J Min Sci Technol 28:865–875
Wang S, Ren T, Zhang T, Liang Y, Xu Z (2012) Hot environment-estimation of thermal comfort in deep underground mines. In: Aziz N, Kininmonth B (eds) Proc. Coal Oper. Conf. Univ. Wollongong, p 1–9
US Department of Labour (2012) Heat stress in mining. Safety Manual Series 6. Mine Safety and Health Administration, National Mine Health and Safety Academy, US
Department of Mineral Resources (2002) South African Mines Occupational Hygiene Programme. Directorate: Occupational Hygiene, Department of Minerals and Energy, Pretoria, p 55
Coal Mines Regulations (2017) Ministry of Labour and Employment, Government of India, New Delhi
Lazaro P, Momayez M (2021) Heat stress in hot underground mines: a brief literature review. Min Metall Explor 38:497–508. https://doi.org/10.1007/s42461-020-00324-4
Nunfam VF, Van Etten EJ, Oosthuizen J, Adusei-Asante K, Frimpong K (2019) Climate change and occupational heat stress risks and adaptation strategies of mining workers: perspectives of supervisors and other stakeholders in Ghana. Environ Res 169:147–155. https://doi.org/10.1016/j.envres.2018.11.004
Borg MA, Xiang J, Anikeeva O, Pisaniello D, Hansen A, Zander K et al (2021) Occupational heat stress and economic burden: a review of global evidence. Environ Res 195:110781. https://doi.org/10.1016/j.envres.2021.110781
McPherson MJ (2012) Subsurface ventilation and environmental engineering. Springer Science & Business Media, BV
Misra GB (1986) Mine environment and ventilation. Oxford University Press, Calcutta
ACGIH (2019) Threshold limit values for chemical substances and physical agents and biological exposure indices. Signature Publications, Cincinnati
Kenny GP, Vierula M, Maté J, Beaulieu F, Hardcastle SG, Reardon F (2012) A field evaluation of the physiological demands of miners in Canada’s deep mechanized mines. J Occup Environ Hyg 9:491–501. https://doi.org/10.1080/15459624.2012.693880
Dey NC, Nath S, Sharma GD, Mallik A (2014) Environmental impact on physiological responses of underground coal miners in the Eastern Part of India. J Hum Ergol (Tokyo) 43:69–77. https://doi.org/10.11183/jhe.43.2_69
Greth A, Roghanchi P, Kocsis KC (2017) A review of cooling system practices and their applicability to deep and hot underground US mines. 16th North Am Mine Vent Symp 11:1–9
Ryan A, Euler DS (2017) Heat stress management in underground mines. Int J Min Sci Technol 27:651–655. https://doi.org/10.1016/j.ijmst.2017.05.020
Acknowledgements
The authors express their sincere thanks to the mine management of Coal India Limited for cooperating in the field data collection. The authors are also thankful to the editor and four anonymous reviewers for their constructive valuable comments and suggestions, which helped in improving the quality and presentation of the paper.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of Interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Roy, S., Mishra, D.P., Agrawal, H. et al. WBGT Prediction and Improvement in Hot Underground Coal Mines Using Field Investigations and VentSim Models. Mining, Metallurgy & Exploration 40, 985–1005 (2023). https://doi.org/10.1007/s42461-023-00770-w
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s42461-023-00770-w