Skip to main content
Log in

A Comparative Assessment on the Effect of Different Supplemental Iron Sources on the Bio-dissolution of Zn, Pb, Cd, and As from a High-grade Zn–Pb Ore

  • Published:
Mining, Metallurgy & Exploration Aims and scope Submit manuscript

Abstract

The present study investigates the influence of ferrous iron (as FeSO4) and ferric iron (as Fe2 (SO4)3), and pyrite (FeS2) on the ability of bacterial leaching of a high-grade sulfide Zn–Pb ore. In this regard, shake flask experiments were carried out at 5% (w/v) pulp density of the ore sample (having 40.7% Zn and 12.4% Pb initial metal content) using a consortium of mesophilic iron and sulfur-oxidizing acidophiles. A concentration of 0.04 mol/L of ferric iron in the leaching media was found to be optimum for zinc extraction without affecting growth of the microorganisms. Under this concentration, the dissolution of Zn, Pb, Cd, and As was found to be 57%, 0.2%, 0.03%, and 9.9% in 25 days. Using ferrous iron in the media, 0.16 mol/L of Fe2+ was found to be the optimum concentration for efficient bacterial growth and metal dissolution (54.6% Zn, 0.08% Pb, 0.03% Cd, and 10.2% As) from the sample in 25 days. On the other hand, using pyrite as the source of energy for bacterial growth, an initial 12-day lag period was observed when compared to the effect of ferrous iron in the media. Under the optimum concentration (test with 0.24 mol/L iron in the form of pyrite), the dissolution of Zn, Pb, Cd, and As was found to be 39.8%, 0.1%, 0.03%, and 10% in 25 days. The surface chemistry analysis indicated formation of a sulfur layer over the particle surface that hindered reagent diffusion and affected metal recovery through bioleaching.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. Ahmadi A, Mousavi SJ (2015) The influence of physicochemical parameters on the bioleaching of zinc sulfide concentrates using a mixed culture of moderately thermophilic microorganisms. Int J Miner Process 135:32–39

    Article  Google Scholar 

  2. Akcil A (2004) Potential bioleaching developments towards commercial reality: Turkish metal mining’s future. Miner Eng 17:477–480

    Article  Google Scholar 

  3. Akcil A, Deveci H (2010) Mineral biotechnology of sulphides. In: Jain S, Khan A, Rai MK (eds) Geomicrobiology. Science Publishers, Enfield, pp 101–137

    Chapter  Google Scholar 

  4. Baba AA, Adekola FA, Atata RF, Ahmed RN, Panda S (2011) Bioleaching of Zn(II) and Pb(II) from Nigerian sphalerite and galena ores by mixed culture of acidophilic bacteria. Trans Nonferrous Metals Soc China 21:2535–2541

    Article  Google Scholar 

  5. Bigham JM, Algur OF, Jones FS, Tuovinen OH (2013) Solid-phase controls on lead partitioning in laboratory bioleaching solutions. Hydrometallurgy 136:27–30

    Article  Google Scholar 

  6. Cheng Y, Guo Z, Liu X, Yin H, Qiu G, Pan F, Liu H (2009) The bioleaching feasibility for Pb/Zn smelting slag and community characteristics of indigenous moderate-thermophilic bacteria. Bioresour Technol 100:2737–2740

    Article  Google Scholar 

  7. Deveci H, Akcil A, Alp I (2004) Bioleaching of complex zinc sulphides using mesophilic and thermophilic bacteria: comparative importance of pH and iron. Hydrometallurgy 73:293–303

    Article  Google Scholar 

  8. Dutrizac JE, Chen TT (1994) Reaction of galena in ferric sulphate-sulphuric acid media. In: Hydrometallurgy ’94. Springer, Dordrecht. doi https://doi.org/10.1007/978-94-011-1214-7_7

  9. Gahan CS, Srichandan H, Kim D, Akcil A (2012) Biohydrometallurgy and biomineral processing technology, a review on its past, present and future. Res J Recent Sci 1:85–99

    Google Scholar 

  10. Ghassa S, Boruomand Z, Abdollahi H, Moradian M, Akcil A (2014) Bioleaching of high-grade Zn-Pb bearing ore by mixed moderate thermophilic microorganisms. Sep Purif Technol 136:241–249

    Article  Google Scholar 

  11. Ghassa S, Boruomand Z, Abdollahi H, Moradian M, Akcil A (2015) Microbial dissolution of Zn-Pb sulfide minerals using mesophilic iron and sulfur-oxidizing acidophiles. Miner Process Extr Metall Rev: Int J 36(2):112–122

    Article  Google Scholar 

  12. Habashi F (1999) A textbook of hydrometallurgy, second edn. Metallurgie Extractive Quebec, Quebec City

    Google Scholar 

  13. Halikia I, Voudouris N (2013) Investigation of zinc dissolution and cadmium precipitation rates in a Cd2+/Zn cementation system. Miner Process Ext Metall 114:95–108

    Article  Google Scholar 

  14. Hawkes RB, Franzmann PD, Plumb J (2006) Moderate thermophiles including “Ferroplasma cupricumulans” sp. nov. dominate an industrial-scale chalcocite heap bioleaching operation. Hydrometallurgy 83:229–236

    Article  Google Scholar 

  15. He Z, Gao F, Zhong H, Hu Y (2009) Effects of L-cysteine on Ni–Cu sulfide and marmatite bioleaching by Acidithiobacillus caldus. Bioresour Technol 100:1383–1387

    Article  Google Scholar 

  16. He Z, Yang Y, Zhou S, Hu Y, Zhong H (2014) Effect of pyrite, elemental sulfur and ferrous ions on EPS production by metal sulfide bioleaching microbes. Trans Nonferrous Metals Soc China 24(4):1171–1178

    Article  Google Scholar 

  17. Johnson DB (1995) Selective solid media for isolating and enumerating acidophilic bacteria. J Microbiol Methods 23:205–218

    Article  Google Scholar 

  18. Lan Z, Hu Y, Qin W (2009) Effect of surfactant OPD on the bioleaching of marmatite. Miner Eng 22:10–13

    Article  Google Scholar 

  19. Leahy MJ, Schwarz MP (2009) Modelling jarosite precipitation in isothermal chalcopyrite bioleaching columns. Hydrometallurgy 98:181–191

    Article  Google Scholar 

  20. Liao MX, Deng TL (2004) Zinc and lead extraction from complex raw sulfides by sequential bioleaching and acidic brine leach. Miner Eng 17:17–22

    Article  Google Scholar 

  21. Liu YG, Zhou M, Zeng GM, Wang X, Li X, Fan T, Xu WH (2008) Bioleaching of heavy metals from mine tailings by indigenous sulfur-oxidizing bacteria: effects of substrate concentration. Bioresour Technol 99:4124–4129

    Article  Google Scholar 

  22. Manafi Z, Abdollahi H, Tuovinen OH (2013) Shake flask and column bioleaching of pyritic porphyry copper sulphide ore. Int J Miner Process 119:16–20

    Article  Google Scholar 

  23. Mousavi SM, Jafari A, Yaghmaei S, Vossoughi M, Roostaazad R (2006) Bioleaching of low-grade sphalerite using a column reactor. Hydrometallurgy 82:75–82

    Article  Google Scholar 

  24. Niu Z, Huang Q, Wang J, Yang Y, Xin B, Chen S (2015) Metallic ions catalysis for improving bioleaching yield of Zn and Mn from spent Zn-Mn batteries at high pulp density of 10%. J Hazard Mater 298:170–177

    Article  Google Scholar 

  25. Olubambi PA (2009) Influence of microwave pretreatment on the bioleaching behavior of low-grade complex sulphide ores. Hydrometallurgy 95:159–165

    Article  Google Scholar 

  26. Panda S, Pradhan N, Mohapatra UB, Panda SK, Rath SS, Rao DS, Nayak BD, Sukla LB, Mishra BK (2013) Bioleaching of copper from pre and post thermally activated low grade chalcopyrite contained ball mill spillage. Front Environ Sci Eng 7:281–293

    Article  Google Scholar 

  27. Panda S, Akcil A, Pradhan N, Deveci H (2015) Current scenario of chalcopyrite bioleaching: a review on the recent advances to its heap leach technology. Bioresour Technol 196:694–706

    Article  Google Scholar 

  28. Panda S, Akcil A, Mishra S, Erust C (2017) Synergistic effect of biogenic Fe3+ coupled to S° oxidation on simultaneous bioleaching of Cu, Co, Zn and As from hazardous pyrite ash waste. J Hazard Mater 325:59–70

    Article  Google Scholar 

  29. Pogliani C, Donati E (2000) Immobilization of Thiobacillus ferrooxidans: importance of jarosite precipitation. Process Biochem 35:997–1004

    Article  Google Scholar 

  30. Qin W, Liu K, Diao M, Wang J, Zhang Y, Yang C, Jiao F (2013) Oxidation of arsenite (As (III)) by ferric iron in the presence of pyrite and a mixed moderately thermophilic culture. Hydrometallurgy 137:53–59

    Article  Google Scholar 

  31. Rawlings DE, Johnson DB (2006) Mesophilic, autotrophic bioleaching bacteria: description, physiology and role, Biomining. Springer, Berlin, pp 229–245

    Google Scholar 

  32. Rehman M, Anwar MA, Iqbal M, Akhtar K, Khalid AM, Ghauri MA (2009) Bioleaching of high grade Pb –Zn ore by mesophilic and moderately thermophilic iron and sulfur oxidizers. Hydrometallurgy 97:1–7

    Article  Google Scholar 

  33. Rodríguez Y, Ballester A, Blázquez ML, González F, Munõz JA (2002) New information on the sphalerite bioleaching mechanism at low and high temperature. Hydrometallurgy 71:57–66

    Article  Google Scholar 

  34. Rohwerder T, Gehrke T, Kinzler K, Sand W (2003) Bioleaching review part A: progress in bioleaching: fundamentals and mechanisms of bacterial metal sulfide oxidation. Appl Microbiol Biotechnol 63:239–248

    Article  Google Scholar 

  35. Sand W, Gehrke T, Jozsa PG, Shippers A (2001) (Bio) chemistry of bacterial leaching-direct vs. indirect bioleaching. Hydrometallurgy 59:159–175

    Article  Google Scholar 

  36. Shi S, Fang S (2004) Bioleaching of marmatite flotation concentrate by Acidithiobacillus ferrooxidans. Hydrometallurgy 75:1–10

    Article  Google Scholar 

  37. Shi S, Fang S, Ni J (2005) Comparative study on the bioleaching of zinc sulphides. Process Biochem 41:438–446

    Article  Google Scholar 

  38. Shi S, Fang Z, Ni J (2006) Comparative study on the bioleaching of zinc sulphides. Process Biochem 41:438–446

    Article  Google Scholar 

  39. Silva G (2004a) Relative importance of diffusion and reaction control during the bacterial and ferric sulphate leaching of zinc sulphide. Hydrometallurgy 73:313–324

    Article  Google Scholar 

  40. Silva G (2004b) Kinetics and mechanism of the bacterial and ferric sulphate oxidation of galena. Hydrometallurgy 75:99–110

    Article  Google Scholar 

  41. Silverman MP, Lundgren DG (1959) Studies on the chemoautotrophic iron bacterium Ferrobacillus ferrooxidans. I An improved medium and harvesting procedure for securing high cell yields. J Bacteriol 77:642–647

    Google Scholar 

  42. Soleimani M, Hosseini S, Roostaazad R, Petersen J, Mousavi SM, Kazemi Vasiri A (2009) Microbial leaching of a low-grade sphalerite ore using a draft tube fluidized bed bioreactor. Hydrometallurgy 99:131–136

    Article  Google Scholar 

  43. Souza AD, Pina PS, Leao VA (2007a) Bioleaching and chemical leaching as an integrated process in the zinc industry. Miner Eng 20:591–599

    Article  Google Scholar 

  44. Souza AD, Pina PS, Leao VA, Silva CA, Siqueira PF (2007b) The leaching kinetics of a zinc sulphide concentrate in acid ferric sulphate. Hydrometallurgy 89:72–81

    Article  Google Scholar 

  45. Wang J, Qiu G, Qin W, Zhang Y (2006) Microbial leaching of marmatite by Acidithiobacillusferrooxidans and Acidithiobacillusthiooxidans. Trans Nonferrous Metals Soc China 16:937–942

    Article  Google Scholar 

  46. Watling HR (2006) The bioleaching of sulphide minerals with emphasis on copper sulphides - a review. Hydrometallurgy 84:81–108

    Article  Google Scholar 

  47. Watling HR, Collinson DM, Fjastad S, Kaksonen AH, Li J, Morris C, Perrot FA, Rea SM, Shiers DW (2014) Column bioleaching of a polymetallic ore: effects of pH and temperature on metal extraction and microbial community structure. Miner Eng 58:90–99

    Article  Google Scholar 

  48. Wei-min Z, Shi-fei GU (2007) Catalytic effect of active carbon on bioleaching of low-grade primary copper sulfide ores. Trans Nonferrous Metals Soc China 17:1123–1127

    Article  Google Scholar 

  49. Xia L, Zeng J, Ding J, Yang Y, Zhang B, Liu J, Qiu G (2007) Comparison of three induced mutation methods for Acidithiobacillus caldus in processing sphalerite. Miner Eng 20:1323–1326

    Article  Google Scholar 

  50. Xia L, Liu J, Xiao L, Zeng J (2008) Single and cooperative bioleaching of sphalerite by two kinds of bacteria Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans. Trans Nonferrous Metals Soc China 18:190–195

    Article  Google Scholar 

  51. Ye M, Li G, Yan P, Ren J, Zheng L, Han D, Sun S, Huang S, Zhong Y (2017) Removal of metals from lead-zinc mine tailings using bioleaching and followed by sulfide precipitation. Chemosphere 185:1189–1196

    Article  Google Scholar 

Download references

Acknowledgments

We are grateful to Dr. Fariborz Gharib, Head of Applied Geological Research Center of Iran, (GRCIR) and Marzieh Moradian for providing facilities and technical assistance. Finally, we thank Prof. Olli H. Tuovinen for reviewing and comments on the manuscript.

Funding

This work was supported by the Geological Survey of Iran (GSI) under Grant No. 92-171-459.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Hadi Abdollahi or Ata Akcil.

Ethics declarations

Conflict of Interest

The authors declare that they have no conflict of interest.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ghassa, S., Abdollahi, H., Najafi, E. et al. A Comparative Assessment on the Effect of Different Supplemental Iron Sources on the Bio-dissolution of Zn, Pb, Cd, and As from a High-grade Zn–Pb Ore. Mining, Metallurgy & Exploration 36, 363–374 (2019). https://doi.org/10.1007/s42461-018-0001-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s42461-018-0001-2

Keywords

Navigation