Skip to main content
SpringerLink
Log in

Numerical model establishment and verification of cold pilgering on cycle feed rate

  • Original Paper
  • Published:
Journal of Iron and Steel Research International Aims and scope Submit manuscript

Abstract

A numerical model was established to calculate the cycle feed rate through studying the case of a cold pilger mill with the 304 stainless steel pipe. Firstly, the precise constitutive equation of 304 stainless steel was obtained through nonlinearly fitting the true stress–strain data from unidirectional tensile test. Then, the numerical method to calculate the equivalent deformation was determined according to the plastic deformation feature of the steel tube during cold rolling and the incremental theory. Finally, the cycle feed rate of cold rolled 304 stainless steel pipe was extracted when formulating springback through utilizing above results comprehensively and unloading law. Stress state, metal flow, finished pipe size and distribution of residual stress were obtained by finite element method to calculate the whole rolling process when the cycle feed rate was 10 mm, and the optimized model was verified through finished pipe size.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. H. Stinnertz, Tube Pipe Technol. 2 (1988) 27–31.

    Google Scholar 

  2. D. Pociecha, B. Boryczko, J. Osika, M. Mroczkowski, Arch. Civ. Mech. Eng. 14 (2014) 376–382.

    Article  Google Scholar 

  3. H. Abe, T. Iwamoto, Y. Yamamoto, S. Nishida, R. Komatsu, J. Mater. Process. Technol. 231 (2016) 277–287.

    Article  Google Scholar 

  4. P. Montmitonnet, R. Logé, M. Hamery, Y. Chastel, J.L. Doudoux, J.L. Aubin, J. Mater. Process. Technol. 125 (2002) 814–820.

    Article  Google Scholar 

  5. M. Harada, A. Honda, S. Toyoshima, J. ASTM Int. 2 (2005) 233–247.

    Article  Google Scholar 

  6. S. Mulot, A. Hacquin, P. Montmitonnet, J.L. Aubin, J. Mater. Process. Technol. 60 (1996) 505–512.

    Article  Google Scholar 

  7. J. Osika, W. Libura, J. Mater. Process. Technol. 34 (1992) 325–332.

    Article  Google Scholar 

  8. H. Abe, T. Nomura, Y. Kubota, J. Mater. Process. Technol. 214 (2014) 1627–1637.

    Article  Google Scholar 

  9. N.P. Gurao, H. Akhiani, J.A. Szpunar, J. Nucl. Mater. 453 (2014) 158–168.

    Article  Google Scholar 

  10. R.W. Davies, M.A. Khaleel, W.C. Kinsel, H.M. Zbib, J. Eng. Mater. Technol. 124 (2002) 125–134.

    Article  Google Scholar 

  11. P. Montmitonnet, D. Farrugia, J.L. Aubin, F. Delamare, Wear 152 (1992) 327–342.

    Article  Google Scholar 

  12. H. Abe, M. Furugen, J. Mater. Process. Technol. 212 (2012) 1687–1693.

    Article  Google Scholar 

  13. M. Monkawa, S. Ueda, K. Kojima, M. Furugen, J. Mech. Working Technol. 10 (1985) 351–358.

    Google Scholar 

  14. B. Lodej, K. Niang, P. Montmitonnet, J.L. Aubin, J. Mater. Process. Technol. 177 (2006) 188–191.

    Article  Google Scholar 

  15. S. Choi, Y. Lee, P.D. Hodgson, J.S. Woo, J. Mater. Process. Technol. 125–126 (2002) 63–71.

    Article  Google Scholar 

  16. L. Huang, Z. Xu, C. Dai, S.X. Hui, W.J. Ye, G. Wang, S.S. Xie, H.W. Li, Rare Metal Mater. Eng. 42 (2013) 741–745.

    Google Scholar 

Download references

Acknowledgements

The authors are grateful for the financial assistance from the National Science Foundation of China (U1710113), the China Postdoctoral Science Foundation (2017M622903), the Fund for Shanxi Key Subjects Construction, Excellent innovation projects of graduate students in Shanxi (2017SY077), Heavy Machinery Engineering Research Center of Ministry of Education (20172004).

Author information

Authors and Affiliations

  1. Heavy Machinery Engineering Research Center of Ministry of Education, Taiyuan University of Science and Technology, Taiyuan, 030024, Shanxi, China

    Zhi-bing Chu, Dong Wei, Lian-yun Jiang, Duo Zhang, Qing-xue Huang & Yu-gui Li

  2. Shanxi Provincial Key Laboratory of Metallurgical Device Design Theory and Technology, Taiyuan University of Science and Technology, Taiyuan, 030024, Shanxi, China

    Zhi-bing Chu, Qing-xue Huang & Yu-gui Li

Authors
  1. Zhi-bing Chu
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Dong Wei
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Lian-yun Jiang
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Duo Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Qing-xue Huang
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Yu-gui Li
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Yu-gui Li.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chu, Zb., Wei, D., Jiang, Ly. et al. Numerical model establishment and verification of cold pilgering on cycle feed rate. J. Iron Steel Res. Int. 25, 398–408 (2018). https://doi.org/10.1007/s42243-018-0052-0

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s42243-018-0052-0

Keywords

Search

Navigation