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Stable Cutting Zone with Improved Metal Removal Rate in Turning Process

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Iranian Journal of Science and Technology, Transactions of Mechanical Engineering Aims and scope Submit manuscript

Abstract

This paper presents a new technique to evaluate the stable cutting zone with enhanced metal removal rate in turning operation. Experiments have been conducted at various levels of cutting parameters: depth of cut, feed rate, and spindle speed. Acquired raw chatter signals have been preprocessed using wavelet transforms in order to remove the ambient noise contents. Response surface methodology has been adopted to develop mathematical models of chatter severity and metal removal rate (MRR). Further, multi-objective genetic algorithm technique has been invoked in order to establish the stable cutting zones with maximized MRR. Good correlation between the predicted and experimental results validates the developed technique of ascertaining tool chatter severity and metal removal rate.

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Acknowledgements

The authors gratefully acknowledge the Mechanical Engineering Department, IIT Indore, India for their help in conducting experiments.

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Authors and Affiliations

  1. Mechanical Engineering Department, Jaypee University of Engineering and Technology, AB Road, Guna, Raghogarh, India

    Shailendra Kumar & Bhagat Singh

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  1. Shailendra Kumar
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  2. Bhagat Singh
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Correspondence to Shailendra Kumar.

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Kumar, S., Singh, B. Stable Cutting Zone with Improved Metal Removal Rate in Turning Process. Iran J Sci Technol Trans Mech Eng 44, 129–147 (2020). https://doi.org/10.1007/s40997-018-0253-y

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  • DOI: https://doi.org/10.1007/s40997-018-0253-y

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