Skip to main content
Log in

Review of Hydrogen Embrittlement in Metals: Hydrogen Diffusion, Hydrogen Characterization, Hydrogen Embrittlement Mechanism and Prevention

  • Published:
Acta Metallurgica Sinica (English Letters) Aims and scope

Abstract

Hydrogen dissolved in metals as a result of internal and external hydrogen can affect the mechanical properties of the metals, principally through the interactions between hydrogen and material defects. Multiple phenomena such as hydrogen dissolution, hydrogen diffusion, hydrogen redistribution and hydrogen interactions with vacancies, dislocations, grain boundaries and other phase interfaces are involved in this process. Consequently, several hydrogen embrittlement (HE) mechanisms have been successively proposed to explain the HE phenomena, with the hydrogen-enhanced decohesion mechanism, hydrogen-enhanced localized plasticity mechanism and hydrogen-enhanced strain-induced vacancies being some of the most important. Additionally, to reduce the risk of HE for engineering structural materials in service, surface treatments and microstructural optimization of the alloys have been suggested. In this review, we report on the progress of the studies on HE in metals, with a particular focus on steels. It focuses on four aspects: (1) hydrogen diffusion behavior; (2) hydrogen characterization methods; (3) HE mechanisms; and (4) the prevention of HE. The strengths and weaknesses of the current HE mechanisms and HE prevention methods are discussed, and specific research directions for further investigation of fundamental HE mechanisms and methods for preventing HE failure are identified.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. X. Li, Z. Jin, Z. Peng, L. Pei, X. Song, J Fail Anal Prev. 15, 295 (2015)

    Article  Google Scholar 

  2. X. Li, J. Zhang, Q. Fu, X. Song, S. Shen, Q. Li, Mater. Sci. Eng. A 724, 518 (2018)

    Article  CAS  Google Scholar 

  3. X. Li, J. Zhang, S. Shen, Y. Wang, X. Song, Mater. Sci. Eng. A 682, 359 (2017)

    Article  CAS  Google Scholar 

  4. X.F. Li, J. Zhang, M.M. Ma, X.L. Song, Int. J. Min. Met. Mater. 23, 667 (2016)

    Article  CAS  Google Scholar 

  5. T. Neeraj, R. Srinivasan, J. Li, Acta Mater. 60, 5160 (2012)

    Article  CAS  Google Scholar 

  6. Z. Xu, L. Wei, T.Y. Hsu, Z. Shu, W. Li, X. Jin, Scr. Mater. 97, 21 (2015)

    Article  CAS  Google Scholar 

  7. P. Zhou, L. Wei, Z. Xu, L. Yu, C. Jian, J. Electrochem. Soc. 163, 160 (2016)

    Article  CAS  Google Scholar 

  8. T. Zhao, Z. Liu, X. Xu, Y. Li, C. Du, X. Liu, Corros. Sci. 157, 146 (2019)

    Article  CAS  Google Scholar 

  9. J.A. Ronevich, B.P. Somerday, C.W. San Marchi, Int. J. Fatigue 82, 497 (2016)

    Article  CAS  Google Scholar 

  10. A. Alvaro, D. Wan, V. Olden, A. Barnoush, Eng. Fract. Mech. 219, 106641 (2019)

    Article  Google Scholar 

  11. Y. Ogawa, H. Matsunaga, J. Yamabe, M. Yoshikawa, S. Matsuoka, Int. J. Hydrog. Energy 43, 20133 (2018)

    Article  CAS  Google Scholar 

  12. R. Wang, Corros. Sci. 51, 2803 (2009)

    Article  CAS  Google Scholar 

  13. E. Chatzidouros, A. Traidia, R. Devarapalli, D. Pantelis, T. Steriotis, M. Jouiad, Int. J. Hydrog. Energy 43, 5747 (2018)

    Article  CAS  Google Scholar 

  14. Y. Song, M. Chai, B. Yang, Z. Han, S. Ai, Y. Liu, G. Cheng, Y. Li, Materials 11, 1068 (2018)

    Article  CAS  Google Scholar 

  15. M.S. Bhuiyan, H. Toda, K. Shimizu, H. Su, K. Uesugi, A. Takeuchi, Y. Watanabe, Metall. Mater. Trans. A 49, 5368 (2018)

    Article  CAS  Google Scholar 

  16. S. Pallaspuro, H. Yu, A. Kisko, D. Porter, Z. Zhang, Mater. Sci. Eng. A 688, 190 (2017)

    Article  CAS  Google Scholar 

  17. J. Yamabe, M. Yoshikawa, H. Matsunaga, S. Matsuoka, Procedia Struct. Integr. 2, 525 (2016)

    Article  Google Scholar 

  18. S. Serebrinsky, E. Carter, M. Ortiz, J. Mech. Phys. Solids 52, 2403 (2004)

    Article  CAS  Google Scholar 

  19. Y. Wang, J. Gong, W. Jiang, Y. Jiang, J. Tang, Acta Metall. Sin. 47, 594 (2011). (in Chinese)

    CAS  Google Scholar 

  20. V. Olden, C. Thaulow, R. Johnsen, Mater. Des. 29, 1934 (2008)

    Article  CAS  Google Scholar 

  21. X. Xing, W. Chen, H. Zhang, Mater. Lett. 152, 86 (2015)

    Article  CAS  Google Scholar 

  22. M. Yu, X. Xing, H. Zhang, J. Zhao, R. Eadie, W. Chen, J. Been, G. Van Boven, R. Kania, Acta Mater. 96, 159 (2015)

    Article  CAS  Google Scholar 

  23. M.L. Martin, B.P. Somerday, R.O. Ritchie, P. Sofronis, I.M. Robertson, Acta Mater. 60, 2379 (2012)

    Article  CAS  Google Scholar 

  24. J. Song, W. Curtin, Nat. Mater. 12, 145 (2013)

    Article  CAS  Google Scholar 

  25. J. Song, W.A. Curtin, Acta Mater. 68, 61 (2014)

    Article  CAS  Google Scholar 

  26. H. Yu, A. Cocks, E. Tarleton, J. Mech. Phys. Solids 123, 41 (2019)

    Article  CAS  Google Scholar 

  27. W. Xie, X. Liu, W. Chen, H. Zhang, Comput. Mater. Sci. 50, 3379 (2011)

    Article  CAS  Google Scholar 

  28. D. Xie, S. Li, M. Li, Z. Wang, P. Gumbsch, J. Sun, E. Ma, J. Li, Z. Shan, Nat. Commun. 7, 13341 (2016)

    Article  CAS  Google Scholar 

  29. Q. Liu, A. Atrens, Corros. Rev. 31, 85 (2013)

    Article  CAS  Google Scholar 

  30. J.-G. Sezgin, C. Bosch, A. Montouchet, G. Perrin, K. Wolski, Int. J. Hydrog. Energy 42, 15403 (2017)

    Article  CAS  Google Scholar 

  31. T.P. Perng, J.K. Wu, Mater. Lett. 57, 3437 (2003)

    Article  CAS  Google Scholar 

  32. A. Lasia, J. Electrochem. Soc. 142, 3393 (1995)

    Article  CAS  Google Scholar 

  33. L. Qian, A.D. Atrens, Z. Shi, K. Verbeken, A. Atrens, Corros. Sci. 87, 239 (2014)

    Article  CAS  Google Scholar 

  34. J. Venezuela, C. Tapia-Bastidas, Q. Zhou, T. Depover, K. Verbeken, E. Gray, Q. Liu, L. Qian, M. Zhang, A. Atrens, Corros. Sci. 132, 90 (2017)

    Article  CAS  Google Scholar 

  35. R.N. Iyer, H.W. Pickering, M. Zamanzadeh, J. Electrochem. Soc. 136, 2463 (1989)

    Article  CAS  Google Scholar 

  36. M. Devanathan, Z. Stachurski, J. Electrochem. Soc. 111, 619 (1964)

    Article  CAS  Google Scholar 

  37. B. Chao, S.H. Chae, X. Zhang, K.H. Lu, J. Im, P.S. Ho, Acta Mater. 55, 2805 (2007)

    Article  CAS  Google Scholar 

  38. K. Kiuchi, R.B. Mclellan, Acta Metall. 31, 961 (1983)

    Article  CAS  Google Scholar 

  39. A. Pundt, R. Kirchheim, Annu. Rev. Mater. Res. 36, 555 (2006)

    Article  CAS  Google Scholar 

  40. G.M. Pressouyre, Metall. Trans. A 10, 1571 (1979)

    Article  Google Scholar 

  41. M. Nagumo, M. Nakamura, K. Takai, Metall. Mater. Trans. A 32, 339 (2001)

    Article  Google Scholar 

  42. S.K. Yen, I.B. Huang, Mater. Chem. Phys. 80, 662 (2003)

    Article  CAS  Google Scholar 

  43. C.F. Dong, Z.Y. Liu, X.G. Li, Y.F. Cheng, Int. J. Hydrog. Energy 34, 9879 (2009)

    Article  CAS  Google Scholar 

  44. H. Addach, P. Bercot, M. Rezrazi, M. Wery, Mater. Lett. 59, 1347 (2005)

    Article  CAS  Google Scholar 

  45. Y. Wang, X. Wang, J. Gong, L. Shen, W. Dong, Int. J. Hydrog. Energy 39, 13909 (2014)

    Article  CAS  Google Scholar 

  46. V. Ramunni, T.D.P. Coelho, P.V. de Miranda, Mater. Sci. Eng. A 435, 504 (2006)

    Article  CAS  Google Scholar 

  47. X. Li, J. Zhang, Y. Wang, M. Ma, S. Shen, X. Song, Mater. Des. 110, 602 (2016)

    Article  CAS  Google Scholar 

  48. D. Figueroa, M. Robinson, Corros. Sci. 52, 1593 (2010)

    Article  CAS  Google Scholar 

  49. X. Li, J. Zhang, Q. Fu, E. Akiyama, X. Song, S. Shen, Mater. Sci. Eng. A 742, 353 (2019)

    Article  CAS  Google Scholar 

  50. J. Yamabe, T. Awane, S. Matsuoka, Int. J. Hydrog. Energy 40, 10329 (2015)

    Article  CAS  Google Scholar 

  51. A. Oudriss, S. Le Guernic, Z. Wang, B. Osman Hoch, J. Bouhattate, E. Conforto, Z. Zhu, D.S. Li, X. Feaugas, Mater. Lett. 165, 217 (2016)

    Article  CAS  Google Scholar 

  52. X. Cheng, Z. Zhang, W. Liu, X. Wang, Prog. Nat. Sci. Mater. Int. 23, 446 (2013)

    Article  Google Scholar 

  53. X. Zhu, L.I. Wei, H. Zhao, L.I. Wang, X. Jin, Int. J. Hydrog. Energy 39, 13031 (2014)

    Article  CAS  Google Scholar 

  54. X. Zhu, W. Li, T. Hsu, S. Zhou, L. Wang, X. Jin, Scr. Mater. 97, 21 (2015)

    Article  CAS  Google Scholar 

  55. X. Zhu, W. Li, H. Zhao, L. Wang, X. Jin, Int. J. Hydrog. Energy 39, 13031 (2014)

    Article  CAS  Google Scholar 

  56. W.Y. Choo, J.Y. Lee, Metall. Trans. A 13, 135 (1982)

    Article  Google Scholar 

  57. H.J. Kang, J.S. Yoo, J.I. Tae Park, S.T. Ahn, Kang. Mater. Sci. Eng. A 543, 6 (2012)

    Article  CAS  Google Scholar 

  58. J. Ovejero-García, J. Mater. Sci. 20, 2623 (1985)

    Article  Google Scholar 

  59. Z. Tarzimoghadam, M. Rohwerder, S.V. Merzlikin, A. Bashir, L. Yedra, S. Eswara, D. Ponge, D. Raabe, Acta Mater. 109, 69 (2016)

    Article  CAS  Google Scholar 

  60. C. Zapffe, C. Sims, Trans. AIME 145, 225 (1941)

    Google Scholar 

  61. X.C. Ren, W.Y. Zhu, J.X. Li, L.J. Qiao, B. Jiang, G. Chen, Y.H. Cui, Acta Metall. Sin. 42, 153 (2006). (in Chinese)

    CAS  Google Scholar 

  62. C.D. Cann, E.E. Sexton, Acta Metall. 28, 1215 (1980)

    Article  CAS  Google Scholar 

  63. R. Dutton, K. Nuttall, M.P. Puls, L.A. Simpson, Metall. Trans. A 8, 1553 (1977)

    Article  Google Scholar 

  64. S. P. Lynch. Progress Towards Understanding Mechanisms Of Hydrogen Embrittlement And Stress Corrosion Cracking[J]. Nace International Corrosion Conference (2007)

  65. L.B. Pfeil, The effect of occluded hydrogen on the tensile strength of iron, in Proceedings of the Royal Society of London. Series A, Containing Papers of a Mathematical and Physical Character, vol. 112 (1926), pp. 182–195

  66. S.D. Wu, L. Chen, M.Z. Liu, Acta Metall. Sin. 26, 10 (1990). (in Chinese)

    Google Scholar 

  67. H. Gao, W. Cao, C. Fang, E.R.D.L. Rios, Fatigue Fract. Eng. Mater. 17, 1213 (2010)

    Article  Google Scholar 

  68. J. Lufrano, P. Sofronis, Acta Mater. 46, 1519 (1998)

    Article  CAS  Google Scholar 

  69. X. Wei, C. Dong, Z. Chen, K. Xiao, X. Li, RSC Adv. 6, 27282 (2016)

    Article  CAS  Google Scholar 

  70. W. Shuai, M.L. Martin, P. Sofronis, S. Ohnuki, N. Hashimoto, I.M. Robertson, Acta Mater. 69, 275 (2014)

    Article  CAS  Google Scholar 

  71. A. Nagao, C.D. Smith, M. Dadfarnia, P. Sofronis, I.M. Robertson, Acta Mater. 60, 5182 (2012)

    Article  CAS  Google Scholar 

  72. A. Nagao, M.L. Martin, M. Dadfarnia, P. Sofronis, I.M. Robertson, Acta Mater. 74, 244 (2014)

    Article  CAS  Google Scholar 

  73. C.D. Beachem, Metall. Trans. 3, 441 (1972)

    Article  Google Scholar 

  74. I.M. Robertson, Eng. Fract. Mech. 68, 671 (2001)

    Article  Google Scholar 

  75. I.M. Robertson, P. Sofronis, A. Nagao, M.L. Martin, S. Wang, D.W. Gross, K.E. Nygren, Metall. Mater. Trans. A 46, 1085 (2015)

    Article  CAS  Google Scholar 

  76. D.P. Abraham, C.J. Altstetter, Metall. Mater. Trans. A 26, 2859 (1995)

    Article  Google Scholar 

  77. H. Matsui, H. Kimura, A. Kimura, Strength Met. Alloys 2, 977 (1979)

    Article  CAS  Google Scholar 

  78. J.P. Hirth, Metall. Trans. A 11, 861 (1980)

    Article  Google Scholar 

  79. X. Li, J. Zhang, E. Akiyama, Q. Fu, Q. Li, J. Mater. Sci. Technol. 35, 499 (2019)

    Article  Google Scholar 

  80. M. Nagumo, Mater. Sci. Technol. 20, 940 (2004)

    Article  CAS  Google Scholar 

  81. K. Sakaki, T. Kawase, M. Hirato, M. Mizuno, H. Araki, Y. Shirai, M. Nagumo, Scr. Mater. 55, 1031 (2006)

    Article  CAS  Google Scholar 

  82. M. Wen, L. Zhang, B. An, S. Fukuyama, K. Yokogawa, Phys. Rev. B 80, 94113 (2009)

    Article  CAS  Google Scholar 

  83. J. Hou, X.S. Kong, X. Wu, J. Song, C. Liu, Nat. Mater. 18, 833 (2019)

    Article  CAS  Google Scholar 

  84. M.L. Martin, I.M. Robertson, P. Sofronis, Scr. Mater. 59, 3680 (2011)

    CAS  Google Scholar 

  85. M. Djukic, V.S. Zeravcic, G. Bakic, A. Sedmak, B. Rajicic, Procedia Mater. Sci. 3, 1167 (2014)

    Article  CAS  Google Scholar 

  86. M. Djukic, V.S. Zeravcic, G. Bakic, A. Sedmak, B. Rajicic, Eng. Fail. Anal. 58, 485 (2015)

    Article  CAS  Google Scholar 

  87. T. Michler, Surf. Coat. Technol. 203, 1819 (2009)

    Article  CAS  Google Scholar 

  88. H.K.D.H. Bhadeshia, ISIJ Int. 56, 24 (2016)

    Article  CAS  Google Scholar 

  89. D. Levchuk, F. Koch, H. Maier, H. Bolt, J. Nucl. Mater. 328, 103 (2004)

    Article  CAS  Google Scholar 

  90. D. Figueroa, M.J. Robinson, Corros. Sci. 50, 1066 (2008)

    Article  CAS  Google Scholar 

  91. K. Saito, S. Inayoshi, Y. Ikeda, Y. Yang, S. Tsukahara, J. Vac. Sci. Technol. A 13, 556 (1995)

    Article  CAS  Google Scholar 

  92. K. Hiroharu, N. Hiroshi, F. Takumi, O. Tamiko, Y. Yoshihito, I. Takeshi, S. Masanori, S. Yoshiaki, Jpn. J. Appl. Phys. 57, 1 (2018)

    Google Scholar 

  93. T. Michler, Surf. Coat. Technol. 202, 1688 (2008)

    Article  CAS  Google Scholar 

  94. X. Liu, W. Xie, W. Chen, H. Zhang, J. Mater. Res. 26, 2735 (2011)

    Article  CAS  Google Scholar 

  95. T. Tsuchiyama, K. Tsuboi, S. Iwanaga, T. Masumura, A. Macadre, N. Nakada, S. Takaki, Scr. Mater. 90–91, 14 (2014)

    Article  CAS  Google Scholar 

  96. O. Takakuwa, H. Soyama, Int. J. Hydrog. Energy 37, 5268 (2012)

    Article  CAS  Google Scholar 

  97. Y. Zhang, C. Zhou, W. Hui, H. Dong, J. Iron Steel Res. 26, 49 (2014)

    CAS  Google Scholar 

  98. S.K. Banerji, C.J. Mcmahon, H.C. Feng, Metall. Trans. A 9, 237 (1978)

    Article  Google Scholar 

  99. B. Han, Dissertation, Yanshan University (2010)

  100. C. Zheng, L.V. Bo, F. Zhang, Z. Yan, R. Dan, L. Qian, Mater. Sci. Eng. A 547, 99 (2012)

    Article  CAS  Google Scholar 

  101. T. Dieudonné, L. Marchetti, M. Wery, J. Chêne, C. Allely, P. Cugy, C.P. Scott, Corros. Sci. 82, 218 (2014)

    Article  CAS  Google Scholar 

  102. T. Nanninga, Corros. Sci. 52, 1237 (2010)

    Article  CAS  Google Scholar 

  103. S.K. Ji, H.L. You, D.L. Lee, K.T. Park, S.L. Chong, Mater. Sci. Eng. A 505, 105 (2009)

    Article  CAS  Google Scholar 

  104. L.W. Tsay, M.Y. Chi, H.R. Chen, C. Chen, Mater. Sci. Eng. A 416, 155 (2006)

    Article  CAS  Google Scholar 

  105. X. Zhu, K. Zhang, W. Li, X. Jin, Mater. Sci. Eng. A 658, 400 (2016)

    Article  CAS  Google Scholar 

  106. M. Wang, C.C. Tasan, M. Koyama, D. Ponge, D. Raabe, Metall. Mater. Trans. A 46, 3797 (2001)

    Article  CAS  Google Scholar 

  107. J. Lee, T. Lee, Y.J. Kwon, D.J. Mun, J.Y. Yoo, S.L. Chong, Met. Mater. Int. 22, 364 (2016)

    Article  CAS  Google Scholar 

  108. X. Shi, W. Yan, W. Wang, Y. Shan, K. Yang, Mater. Des. 92, 300 (2016)

    Article  CAS  Google Scholar 

  109. Y. Kimura, Y. Sakai, T. Hara, A. Belyakov, K. Tsuzaki, Scr. Mater. 49, 1111 (2003)

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (No. 51505477), the Guangdong Provincial Key S&T Special Project (Nos. 2017B020235001 and 2019B010943001) and the Guangdong Education Department Fund (No. 2016KQNCX005). X. Li appreciates basic start-up fund of Sun-Yat Sen University (45000-18841218).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Xinfeng Li or Yanfei Wang.

Additional information

Available online at http://link.springer.com/journal/40195.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, X., Ma, X., Zhang, J. et al. Review of Hydrogen Embrittlement in Metals: Hydrogen Diffusion, Hydrogen Characterization, Hydrogen Embrittlement Mechanism and Prevention. Acta Metall. Sin. (Engl. Lett.) 33, 759–773 (2020). https://doi.org/10.1007/s40195-020-01039-7

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40195-020-01039-7

Keywords

Navigation