Skip to main content
Log in

Fatigue behavior and microstructural evaluation of Inconel 718 gas tungsten arc welds

  • Research Paper
  • Published:
Welding in the World Aims and scope Submit manuscript

Abstract

Microstructural and fatigue behavior of Inconel 718 weldments performed using gas tungsten arc welding process (GTAW) were studied. Ti and Nb segregation tends to form brittle phases (Laves, NbC and TiC), which were identified in the interdendritic region of the weld metal (WM). The heat generated to weld Inconel 718 produced a microstructural transformation of the γ´´ (Ni3Nb), decreasing the microhardness in comparison to the base metal (BM). The welded joints were heat treated by a solubilization and aging treatment. Fatigue life behavior of the welded joints was measured. Curves of stress amplitude versus number of cycles to failure were obtained for the welded joints. Nevertheless, considering the difference in tensile properties of the welded joints and BM, similar fatigue life resistance was found. The fatigue crack initiation was located close to the WM, coinciding with softer zone as identified by microhardness. Fatigue crack growth rate da/dN as a function of stress intensity factor range ΔK was determined. The slower da/dN as a function of ΔK corresponds to the WM in the as-welded condition, followed by the HAZ, WM after the heat treatment, and finally the BM. This phenomenon was analyzed in terms of the crack closure effect induced by the plasticity zone ahead of the crack tip.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18

Similar content being viewed by others

References

  1. Dupont JN, Lippold JC, Kiser SD (2009) Welding metallurgy and weldability of nickel-base alloys. Hoboken, New Jersey

    Book  Google Scholar 

  2. Ramkumar KD, Abraham WS, Viyash V, Arivazhagan N, Rabel AM (2017) Investigations on the microstructure, tensile strength and high temperature corrosion behaviour of Inconel 625 and Inconel 718 dissimilar joints. J Manuf Process 25:306–322. https://doi.org/10.1016/j.jmapro.2016.12.018

    Article  Google Scholar 

  3. Cortés R, Barragán ER, López VH, Ambriz RR, Jaramillo D (2018) Mechanical properties of Inconel 718 welds performed by gas tungsten arc welding. Int J Adv Manuf Technol 94:3949–3961. https://doi.org/10.1007/s00170-017-1128-x

    Article  Google Scholar 

  4. Cortés R, Rodríguez NK, Ambriz RR, López VH, Ruiz A, Jaramillo D (2019) Fatigue and crack growth behavior of Inconel 718–AL6XN dissimilar welds. Mater Sci Eng A 745:20–30. https://doi.org/10.1016/j.msea.2018.12.087

    Article  CAS  Google Scholar 

  5. Venukumar S, Sarkar P, Sashank JS, Sampath P, Saikiran K (2018) Microstructural and mechanical properties of Inconel 718 TIG weldments. Mater Today Proc 5:8480–8485. https://doi.org/10.1016/j.matpr.2017.11.544

    Article  CAS  Google Scholar 

  6. Andersson J (2011) Weldability of precipitation hardening superalloys — influence of microstructure, Thesis for the degree of doctor of philosophy, Chalmers University of Technology, Göteborg, Sweden

  7. Kou S, (2003) Welding Metallurgy, Second Edition, John Wiley & Sons, Inc Hoboken, New Jersey

  8. Manikandan S, Sivakumar D, Rao K, Kamaraj M (2014) Effect of weld cooling rate on Laves phase formation in Inconel 718 fusion zone. Journal of Materials Processing Technology 214: 358– 364. https://doi.org/10.1016/j.jmatprotec.2013.09.006

  9. Sui S, Chen J, Fan E, Yang H, Lin X, Huang W (2017) The influence of Laves phases on the high-cycle fatigue behavior of laser additive manufactured Inconel 718. Materials Science & Engineering A 695: 6–13. https://doi.org/10.1016/j.msea.2017.03.098

  10. Idowu OA, Ojo OA, Chaturvedi MC (2007) Effect of heat input on heat affected zone cracking in laser welded ATI Allvac 718Plus superalloy. Materials Science and Engineering A 454–455 389–397. https://doi.org/10.1016/j.msea.2006.11.054

    Article  CAS  Google Scholar 

  11. Hernández M, Ambriz RR, Cortés R, Gómora CM, Plascencia G, Jaramillo D (2019) Assessment of gas tungsten arc welding thermal cycles on Inconel 718 alloy. Trans Nonferrous Met Soc China 29:579–587. https://doi.org/10.1016/S1003-6326(19)64966-6 (English Ed)

    Article  Google Scholar 

  12. Dilkush, Mohammed R, Madhusudhan Reddy G, Srinivasa Rao K (2018) Effect of PWHT on microstructure, mechanical and corrosion behaviour of gas tungsten arc welds of IN718 superalloys. IOP Conf Ser Mater Sci Eng 330:012030. https://doi.org/10.1088/1757-899X/330/1/012030

    Article  Google Scholar 

  13. James L (1978) Fatigue-crack growth in Inconel 718 weldments at elevated temperatures. Weld Res Suppl 57:17s–23s

    Google Scholar 

  14. Alexopoulos ND, Argyriou N, Stergiou V, Kourkoulis SK (2014) Fatigue behavior of Inconel 718 TIG welds. J Mater Eng Perform 23:2014–2973. https://doi.org/10.1007/s11665-014-1028-2

    Article  CAS  Google Scholar 

  15. Gustafsson D, Moverare J, Johansson S, Hörnqvist M, Simonsson K, Sjöström S, Sharifimajda B (2010) Fatigue crack growth behaviour of Inconel 718 with high temperature hold times. Procedia Eng 2:1095–1104. https://doi.org/10.1016/j.proeng.2010.03.118

    Article  Google Scholar 

  16. Radhakrishna C, Prasad Rao K (1997) The formation and control of Laves phase in superalloy 718 welds. J Mater Sci 32:1977–1984

    Article  CAS  Google Scholar 

  17. American Welding Society (2002) AWS Guide for the joining of wrought nickel-based alloys G2.1M/G2.1:2002 American National Standards Institute

  18. ASM International (2006) Heat treater’s guide. Practices and procedures for nonferrous alloys third edition Harry Chandler, Editor Materials Park, OH

  19. ASTM International (2017) Standard test methods for vickers hardness and knoop hardness of. Met Mater. https://doi.org/10.1520/E0092-17.2

    Article  Google Scholar 

  20. ASTM International (2021) Standard test methods for tension testing of. Met Mater. https://doi.org/10.1520/E0008

    Article  Google Scholar 

  21. ASM Handbook (2004) Metallography and microstructures Volume 9 ASM International. https://doi.org/10.1361/asmhba0003771

  22. ASTM International (2016) Standard test method for tensile strain-hardening exponents (n -Values) of metallic sheet materials. https://doi.org/10.1520/E0646-16

  23. ASTM International (2021) Standard practice for conducting force controlled constant amplitude axial fatigue tests of metallic materials. https://doi.org/10.1520/E0466-21

  24. ASTM International (2015) Standard test method for measurement of fatigue crack growth rates. https://doi.org/10.1520/E0647-15E01

  25. ASM Handbook (2002) Heat treating Volume 4, ASM International

  26. Kushan MC, Uzgur SC, Uzunonat Y, Diltemiz F (2012) ALLVAC 718 Plus™ superalloy for aircraft engine applications, recent advances in aircraft technology, Dr. Ramesh Agarwal (Ed.), ISBN: 978-953-51-0150-5, InTech

  27. Smith GD, Patel SJ (2005) The role of niobium in wrought precipitation-hardened nickel-base alloys Superalloys 718, 625 and Various Derivatives, ed. E. A. Loria, TMS, Warrendale, 135–154

  28. Easterling K (1992) Introduction to the physical metallurgy of welding, Second Edition, Butterworth-Heinemann, Great Britain

  29. Vishwakarma R., Richards N.L., Chaturvedi M.C. (2006). Microstructural analysis of fusion and heat affected zones in electron beam welded ALLVAC® 718PLUSTM superalloy Materials Science and Engineering A 480 517–528. https://doi.org/10.1016/j.msea.2007.08.002

  30. Ramkumar KD, Kumar BM, Krishnan MG, Dev S, Bhalodi AJ, Arivazhagan N, Narayanan S (2015) Studies on the weldability, microstructure and mechanical properties of activated flux TIG weldments of Inconel 718. Mater Sci Eng A 639:234–244. https://doi.org/10.1016/j.msea.2015.05.004

    Article  CAS  Google Scholar 

  31. Luo X, Yoshihara S, Shinozaki K, Kuroki H, Shirai M (2000) Theoretical analysis of grain boundary liquation in heat affected zone of inconel 718 alloy. Study of laser weldability of ni-base superalloys (3rd report). Weld Int 14:865–873. https://doi.org/10.1080/09507110009549284

    Article  Google Scholar 

  32. Cao X, Rivaux B, Jahazi M, Cuddy J, Birur A (2009) Effect of pre- and post-weld heat treatment on metallurgical and tensile properties of Inconel 718 alloy butt joints welded using 4 kW Nd:YAG laser. J Mater Sci 44:4557–4571. https://doi.org/10.1007/s10853-009-3691-5

    Article  CAS  Google Scholar 

  33. Gordine J (1970) Postweld heat treatment influences the development of mechanical properties and associated microstructures in a study of room-temperature properties relative to the use of Inconel 718 as a structural material in the welded and unwelded conditions. Weld Res Suppl 49:531-s-537-s

    Google Scholar 

  34. Caron JL, Sowards JW (2014) Weldability of nickel-base alloys. Compr Mater Process 6:151–179. https://doi.org/10.1016/B978-0-08-096532-1.00615-4

    Article  Google Scholar 

  35. Hirose A, Sakata K, Kobayashi KF (1998) Microstructure and mechanical properties of laser beam welded Inconel 718. International Journal of Materials and Product Technology 13 (1–2):28–44

  36. Cieslak MJ, Knorovsky GA, Headley TJ, Romig Jr AD (2012) The solidification metallurgy of alloy 718 and other Nb-containing superalloys. Superalloy 718- Metallurgy and Aplications Edited by E.A. Loria, The Minerals, Metals and Materials Society 59–68. https://doi.org/10.7449/1989/superalloys_1989_59_68

  37. Schijve J (2001) Fatigue of Structures and Materials, Second Edition Springer Science Business Media, B.V. https://doi.org/10.1017/CBO9781107415324.004

  38. Anderson L (1995) Fracture Mechanics Fundamentals and Applications, 3rd edn. Taylor & Francis Group, Boca Raton

    Google Scholar 

  39. Mercer C, Soboyejo ABO, Soboyejo WO (1999) Micromechanisms of fatigue crack growth in a forged Inconel 718 nickel-based superalloy. Mater Sci Eng A 270:308–322

    Article  Google Scholar 

  40. Paris P, Erdogan F (1963) A critical analysis of crack propagation laws. J Basic Eng 85:528–533. https://doi.org/10.1115/1.3656900

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors greatly appreciate the support of CONACYT-México (Project A1-S-27474) and SIP-IPN to conduct this research. Nadia K. Rodríguez is thankful to CONACyT for the scholarship provide for her doctorate studies. The technical and academic support given by Centro de Investigación e Innovación Tecnológica of the IPN is also gratefully acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to R. R. Ambriz.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Recommended for publication by Commission XIII—Fatigue of Welded Components and Structures

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Rodríguez, N.K., Cortés, R., Ambriz, R.R. et al. Fatigue behavior and microstructural evaluation of Inconel 718 gas tungsten arc welds. Weld World 66, 145–158 (2022). https://doi.org/10.1007/s40194-021-01190-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40194-021-01190-4

Keywords

Navigation