Abstract
This study aims on the development of Al356-based hybrid composite containing 3% ZrO2 and 6% SiC particle through stir casting technique with various chills such as cast iron, stainless steel, and copper positioned in the mold. For the purpose of examining fabricated composites' microstructure, scanning electron microscopy is utilized. Harness test and tensile test were carried out for the developed composites according to ASTM standards. The scanning electron microscope images show the existence of reinforcement particulates. Also, the dispersion of reinforcement particulates happened uniformly throughout the aluminum matrix. The hardness test results showed that the material prepared from copper chill mold shows higher hardness properties compared with stainless and cast iron chill. The graphs also show that the use of copper chill results in the highest possible hardness, whereas the use of stainless steel chill results in the lowest possible hardness. The cast iron chill results in hardness values that are relatively mild. The Al356 hybrid composites that were subjected to testing all had different tensile strengths, but the specimen that had the maximum tensile strength was the one that had been cast using copper chill. Because SiC particles are incorporated into the matrix, the matrix alloy has a stronger resistance to tensile stresses, which ultimately results in improved strength. The BHN of Al356 alloy without reinforcements with copper chill is 70. The BHN of + 3% Zr + 6% SiC composite with copper chill is 70. The ultimate tensile strength of Al356 alloy without reinforcements with copper chill is 129 MPa. The ultimate tensile strength of + 3% Zr + 6% SiC composite with copper chill is 179 MPa.
Similar content being viewed by others
References
B. M. Viswanatha, M. Prasanna Kumar, S. Basavarajappa, Mechanical property evaluation of A356/SiC/Gr metal matrix composites. J. Eng. Sci. Technol. 8(6), 754 –763 (2013).
T. Rajmohan, K. Palanikumar, S. Ranganathan, Evaluation of mechanical and wear properties of hybrid aluminium matrix composites. Trans. Nonferrous Met. Soc. China 23, 2509–2517 (2013)
S. Ram Kumar, S. Ramakrishnan, M. Risvak, S. Thauffeek, Experimental analysis and characterization of mechanical, physical properties of aluminium (Al6061) metal matrix composite reinforced with SiC and Al2O3 using Stir casting. IOP Conf. Series: Materials Science and Engineering 1145 (2021) 012109, 1–9.
N. Kumar, D. Khanduja, R. P. Singh, Experimental analysis of mechanical properties on hybrid metal matrix composite (AA7175/ B4C/SiC). Res. Square, 1–20.
G.K. Kiran Kumar, C. Bhavani Sankar, Mechanical behaviour of silicon carbide(SiC)/fly ash particles reinforced aluminium-7075 based metal matrix composite fabricated by stir casting method. IJSART. 5(2), 527–534 (2019).
S. Kaliappan, A. Shanmugam, P. Johnson, M. Karthick, Impact of AlN-SiC nanoparticle reinforcement on the mechanical behavior of Al6061-based hybrid composite developed by the stir casting route. Adv. Mater. Sci. Eng., 1–8 (2022).
N. Yuvaraj, Y. Koli, G. Vedabouriswaran, P. Issar, Mechanical and tribological properties of AA6061/SiC/Aloe vera powder hybrid Al composites fabricated by stir casting. Silicon, 1–15 (2022).
A. Abebe Emiru and D. K. Sinha, Fabrication and characterization of hybrid aluminium (Al6061) metal matrix composite reinforced With SiC, B4C And Mos2 Via Stir casting. Int. J. Metalcasting, 1–12 (2022).
M. G. Anantha Prasad, N. Bandekar, Study of microstructure and mechanical behavior of aluminum/garnet/carbon hybrid metal matrix composites (HMMCs) fabricated by chill casting method. J. Mater. Sci. Chem. Eng., 3, 1–8 (2015).
S. Venugopal, L. Karikalan, Microstructure and physical properties of hybrid metal matrix composites AA6061-TiO2-SiC via stir casting techniques. Mater. Today Proc., 1–6 (2020).
M. Oluwatosin Bodunrina, K. Alaneme, L. Heath Chown, Aluminium matrix hybrid composites: a review of reinforcement philosophies; mechanical, corrosion and tribological characteristics. JMRTEC-169, 1–12 (2015).
M. Vanarotti, P. Shrishail, B. R. Sridhar, V. Karodi, Surface modification of SiC reinforcements & its effects on mechanical properties of aluminium based MMC. Appl. Mech. Mater., 94–97 (2013).
A. R. Najam Abed, I. Rahman Ibrahim, Microstructural and mechanical characterization of 7075 aluminum alloy reinforced by alumina (Al2O3) nanoparticle dispersion. IJMET. 4(5), 286–294 (2013).
Anil Kumar. T, G. Anne, N. Prasanna. Influence of grain refiner addition and heat treatment on the mechanical properties of Al-Si alloy. Int. J. Modern Eng. Res. (IJMER). 3(2), 1220–1228 (2013).
Rajeshkumar, G. Bhandare, P. M. Sonawane, Preparation of aluminium matrix composite by using stir casting method. Int. JU. Eng. Adv. Technol.3(2), 61–65 (2013).
J. Singh, Characterization of hybrid aluminum matrix composites for advanced applications—a review. JMRTEC-170; 11 (2015).
S.A. Sajjadi, Fabrication of A356 composite reinforced with micro and nano Al2O3 particles by a developed compo casting method and study of its properties. J. Alloy. Compd. 511, 226–231 (2011)
A. Vencla, Structural, mechanical and tribological properties of A356 aluminium alloy reinforced with Al2O3, SiC and SiC + graphite particles. J. Alloy. Compd. 506(2010), 631–639 (2011)
S. P. Dwivedi, A356 Aluminum alloy and applications—a review. Adv. Mater. Manufact. Charact. 4(2) (2014).
A. Mazahery, Characterization of cast A356 alloy reinforced with nano SiC composites. Trans. Nonferrous Met. Soc. China 22, 275–280 (2012)
Abdizadeh, Investigation on mechanical properties and fracture behavior of A356 aluminum alloy based ZrO2 particle reinforced metal-matrix composites. Ceram. Int. 39, 2045–2050 (2013).
M. Karbalaei Akbari, “Fabrication and study on mechanical properties and fracture behaviour of nanometric Al2O3 particle-reinforced A356 composites focusing on the parameters of vortex method”, Materials and Design 46, 199–205, 2013.
H.H. Kim, Fabrication of A356 aluminum alloy matrix composite with CNT/Al2O3 hybrid reinforcements. Mater. Sci. Eng. A 573, 92–99 (2013)
Acknowledgements
The authors would like to extend their gratitude to their advisor, Dr. K.V Sreenivas Rao, Principal, Akshaya Institute of Technology, Tumkur 572106, Karnataka, India, and Research Centre, Siddaganga Institute of Technology, Tumkur 572103, Karnataka, India, and also VTU, Belgaum 590018, Karnataka, India, for providing them with the self-assurance and support required in order to carry out this research.
Funding
The authors of this research said that they did not get any money, grants, or other help of any kind while they were writing it.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors assert that they are unaware of any financial or personal relationships that could have influenced their study.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Vijay Kumar, S.L., Sreenivas Rao, K.V., Sandeep, G.M. et al. Synthesis and Characterization of Al356–ZrO2–SiC Hybrid Composites. J. Inst. Eng. India Ser. D (2023). https://doi.org/10.1007/s40033-023-00544-0
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s40033-023-00544-0