Skip to main content
Log in

An Investigation into the Effect of Rock Properties on Drill Bit Life

  • ORIGINAL CONTRIBUTION
  • Published:
Journal of The Institution of Engineers (India): Series D Aims and scope Submit manuscript

Abstract

The present research investigates the effect of rock properties on drill bit life prediction. The fieldwork and laboratory work include recording bit life (m/bit), penetration rate (m3/min) and various rock properties testing from the overburden rock samples collected from different coal seams of a surface coal mine after blasting. Laboratory tests such as Cerchar abrasivity index (CAI), Cerchar hardness index (CHI), P and S- wave velocity, uniaxial compressive strength (UCS), point load strength index, drillability Sievers’ J value (Sj), brittleness index (S20), and drilling rate index (DRI) were carried on the collected rock specimens. Through the above laboratory tests, the physio-mechanical properties of the rock specimen were co-related with drill bit life. The major properties affecting the bit life were identified, and multiple variable linear regression modeling was performed based on the in situ rock properties and laboratory properties to predict the drill bit life.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18

Similar content being viewed by others

References

  1. B. Kalyan, C.S.N. Murthy, R.P. Choudhary, Rock indentation indices as criteria in rock excavation technology–a critical review. Proced. Earth Planet. Sci. 11, 149–158 (2015)

    Article  Google Scholar 

  2. S. Kahraman, C. Balcı, S. Yazıcı, N. Bilgin, Prediction of the penetration rate of rotary blast hole drills using a new drillability index. Int. J. Rock Mech. Min. Sci. 37(5), 729–743 (2000)

    Article  Google Scholar 

  3. C.L. Jimeno, E.L. Jimeno, F.J.A. Carcedo, Y.V. de Ramiro, Drilling änd blasting of rocks. USA CRS Press 41, 35947 (1995)

    Google Scholar 

  4. G. West, Rock abrasiveness testing for tunneling. Intl. J. Rock Mech. Min. Sci. Geomech. Abs, vol. 26, no. 2 (1989)

  5. Y. Majeed, M.Z. Abu Bakar, I.A. Butt, Abrasivity evaluation for wear prediction of button drill bits using geotechnical rock properties. Bull. Eng. Geol. Environ. 79, 767–787 (2020)

    Article  Google Scholar 

  6. M. Alber, Stress dependency of the Cerchar abrasivity index (CAI) and its effects on wear of selected rock cutting tools. Tunn. Undergr. Space Technol. 23(4), 351–359 (2008)

    Article  Google Scholar 

  7. R. J. Plinninger, H. Kasling, and K. Thuro, Wear prediction in hardrock excavation using the CERCHAR abrasiveness index (CAI). in EUROCK 2004 & 53rd Geomechanics Colloquium. Schubert (ed.), VGE (2004), pp. 1–6

  8. B. V Gokhale, Blasthole drilling technology. MultiFields (2003)

  9. S. Kahraman, N. Bilgin, C. Feridunoglu, Dominant rock properties affecting the penetration rate of percussive drills. Int. J. Rock Mech. Min. Sci. 40(5), 711–723 (2003)

    Article  Google Scholar 

  10. Z.Q. Yue, C.F. Lee, K.T. Law, L.G. Tham, Automatic monitoring of rotary-percussive drilling for ground characterization—illustrated by a case example in Hong Kong. Int. J. Rock Mech. Min. Sci. 41(4), 573–612 (2004)

    Article  Google Scholar 

  11. H.M. Ertunc, K.A. Loparo, H. Ocak, Tool wear condition monitoring in drilling operations using hidden Markov models (HMMs). Int. J. Mach. Tools Manuf. 41(9), 1363–1384 (2001)

    Article  Google Scholar 

  12. O. Yaralı, E. Yaşar, G. Bacak, P.G. Ranjith, A study of rock abrasivity and tool wear in coal measures rocks. Int. J. Coal Geol. 74(1), 53–66 (2008)

    Article  Google Scholar 

  13. K. Thuro and G. Spaun, Introducing the’destruction work’as a new rock property of toughness referring to drillability in conventional drill-and blast tunneling. in ISRM International Symposium-EUROCK 96, OnePetro (1996)

  14. K. Thuro, Drillability prediction: geological influences in hard rock drill and blast tunnelling. Geol. Rundsch. 86, 426–438 (1997)

    Article  Google Scholar 

  15. R.J. Plinninger, Abrasiveness assessment for hard rock drilling. Geomechanik und Tunnelbau: Geomechanik und Tunnelbau 1(1), 38–46 (2008)

    Article  Google Scholar 

  16. R. J. Plinninger, Hardrock abrasivity investigation using the Rock Abrasivity Index (RAI). Williams, et al.,(Eds.), Geologically Active, Taylor & Francis, London, pp. 3445–3452 (2010)

  17. B. Adebayo, J.M. Akande, Analysis of button bit wear and performance of down-the-hole hammer drill. Ghana Min. J. 15(2), 36–41 (2015)

    Google Scholar 

  18. B. Adebayo, J.M. Akande, Textural properties of rock for penetration rate prediction. Daffodil Int. Univ. J. Sci. Technol. 6(1), 1–8 (2011)

    Google Scholar 

  19. O. Yarali, E. Soyer, Assessment of relationships between drilling rate index and mechanical properties of rocks. Tunn. Undergr. Space Technol. 33, 46–53 (2013)

    Article  Google Scholar 

  20. O. Yarali, S. Kahraman, The drillability assessment of rocks using the different brittleness values. Tunn. Undergr. Space Technol. 26(2), 406–414 (2011)

    Article  Google Scholar 

  21. B. V Gokhale, Rotary drilling and blasting in large surface mines. CRC Press (2010)

Download references

Acknowledgements

The authors would like to express our sincere appreciation to the Department of Mining Engineering of IIT (ISM) Dhanbad for their unwavering support and resources provided during this research.

Funding

On behalf of the corresponding author, all the authors declare that this research was conducted without any external funding support.

Author information

Authors and Affiliations

Authors

Contributions

All the authors contributed to the study conception and design, data collection and analysis were performed by MT. All authors read and approved the final manuscript.

Corresponding author

Correspondence to Vikram Seervi.

Ethics declarations

Conflict of interest

On behalf of the corresponding author, all the authors declare no conflicts of interest related to this research work.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Thakur, M., Choudhary, B.S. & Seervi, V. An Investigation into the Effect of Rock Properties on Drill Bit Life. J. Inst. Eng. India Ser. D (2023). https://doi.org/10.1007/s40033-023-00542-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s40033-023-00542-2

Keywords

Navigation