Abstract
This research paper investigates the possibilities in enhancing the typical thermal conduction capability of particulates-filled hybrid polymer composites. Different samples of rice husk (RH) and aluminium nitride (AlN)-filled polymer composites are fabricated using simple hand layup method, while the substance of fillers (AlN and RH) in the composite is varied in the range of 0–20 wt% with various combinations. Composite samples with different ratios like 1:1, 1:3, and 3:1 wt% are used in our present study. The thermal conductivity of these samples is determined by using the hot disc method as per ASTM standards. Thermal mechanical analysis provides valuable information on the coefficient of thermal expansion and glass transition temperature (Tg) on the composite material having different ratios by using a constant force that varies with temperature. Scanning electron microscope was used to analyse the molecular structure and exterior morphology of the two different fillers, as well as their interaction with the matrix. The effectual heat conductivity of hybrid polymer resin composites is predicted using a FEM simulation method, and its values are validated with experimental data.
Similar content being viewed by others
References
X. Li, Y. Zhou, Y. Bao, W. Wei, X. Fei, X. Li, X. Liu, Bismaleimide/phenolic/epoxy ternary resin system for molding compounds in high-temperature electronic packaging applications. Ind. Eng. Chem. Res. 61(12), 4191–4201 (2022). https://doi.org/10.1021/acs.iecr.2c00048
X. Wang, T. Zhao, Y. Wang, L. Zhang, L. Zou, Y. Zhang, Physical property and interface binding energy calculation of polyimide/boron nitride nanosheets thermally conductive composite insulating materials. Comput. Mater. Sci. 210, 111051 (2022). https://doi.org/10.1016/j.commatsci.2021.111051
B. Zhao, Y. Wang, C. Wang, R. Zhu, N. Sheng, C. Zhu, Z. Rao, Thermal conductivity enhancement and shape stabilization of phase change thermal storage material reinforced by combustion synthesized porous Al2O3. J. Energy Storage 42, 103028 (2021). https://doi.org/10.1016/j.est.2021.103028
S. Wu, Q. Chen, D. Chen, D. Peng, Y. Ma, Multiscale study of thermal conductivity of boron nitride nanosheets/paraffin thermal energy storage materials. J. Energy Storage 41, 102931 (2021). https://doi.org/10.1016/j.est.2021.102931
N. Naik, B. Shivamurthy, B.H.S. Thimmappa, A. Gupta, J.Z. Guo, I. Seok, A review on processing methods and characterization techniques of green composites. Eng. Sci. (2022). https://doi.org/10.30919/es8d713
M. Patel, J. Janardhana Reddy, V.V. Bhanu Prasad, High thermal conductivity aluminium nitride –zirconium diboride (AlN-ZrB2) composite as microwave absorbing material. Ceram. Int. (2021). https://doi.org/10.1016/j.ceramint.2021.04.206
M. Choudhury, S. Mohanty, S.K. Nayak, R. Aphale, Preparation and characterization of electrically and thermally conductive polymeric nanocomposites. J. Miner. Mater. Charact. Eng. 11, 744–756 (2012). https://doi.org/10.4236/jmmce.2012.117062
T.M.L. Dang, C.-Y. Kim, Y. Zhang, J.-F. Yang, T. Masaki, D.-H. Yoon, Enhanced thermal conductivity of polymer composites via hybrid fillers of anisotropic aluminum nitride whiskers and isotropic spheres. Compos. Part B Eng. 114, 237–246 (2017). https://doi.org/10.1016/j.compositesb.2017.02.008
R.M.R. Pinto, V. Gund, C. Calaza, K.K. Nagaraja, K.B. Vinayakumar, Piezoelectric aluminum nitride thin-films: a review of wet and dry etching techniques. Microelectron. Eng. (2022). https://doi.org/10.1016/j.mee.2022.111753
H. Wang, Y. Ma, Q. Zheng, K. Cao, L. Yao, H. Xie, Review of recent development of MEMS speakers. Micromachines 12(10), 1257 (2021). https://doi.org/10.3390/mi12101257
S. Lee, D. Park, J. Kim, 3D-printed surface-modified aluminum nitride reinforced thermally conductive composites with enhanced thermal conductivity and mechanical strength. Polym. Adv. Technol. 33(4), 1291–1297 (2022). https://doi.org/10.1002/pat.5601
M. Qin, H. Lu, H. Wu, Q. He, C. Liu, X. Mu, Y. Wang, B. Jia, X. Qu, Powder injection molding of complex-shaped aluminium nitride ceramic with high thermal conductivity. J. Eur. Ceram. Soc. 39(4), 952–956 (2019). https://doi.org/10.1016/j.jeurceramsoc.2018.11.037
Au-Yu, Suzhu-Hing, Peter-Hu, Xiao-PY, IOP Publishing SP-1606–1610 IS-13VL-33 SN0022–3727, SN-1361–6463, AB-The thermal expansion behavior of polymer composites having a matrix of polystyrene containing aluminium nitride (AlN), J. Phys. D Appl. Phys. https://doi.org/10.1088/0022-3727/33/13/308UR
A. Soni, A. Agrawal, Thermal properties of polymer composites filled with ceramic particles. Int. J. Eng. Res. Curr. Trends 2, 1–6 (2020)
P. Anithambigai, D. Mutharasu, L.H. Huong et al., Synthesis and thermal analysis of aluminium nitride filled epoxy composites and its effective application as thermal interface material for LED applications. J. Mater. Sci. Mater. Electron. 25, 4814–4821 (2014). https://doi.org/10.1007/s10854-014-2238-y
A.K. Rout, A. Satapathy, A.K. Sahoo, D.K. Jesthi, A study on evaluation of mechanical and thermal properties of rice husk filled epoxy composites. In All India manufacturing technology, design and research conference (AIMTDR) (2014), p. 828.
R.S. Chen, M. Ab Ghani, S. Ahmad, M. Salleh, M. Tarawneh, Rice husk flour biocomposites based on recycled high-density polyethylene/polyethylene terephthalate blend: effect of high filler loading on physical, mechanical and thermal properties. J. Compos. Mater. (2014). https://doi.org/10.1177/0021998314533361
C. Xia, A. Garcia, S. Shi, Y. Qiu, N. Warner, Y. Wu, L. Cai, S.H. Rizvi, N. Dsouza, X. Nie, Hybrid boron nitride-natural fiber composites for enhanced thermal conductivity. Sci. Rep. 6, 34726 (2016). https://doi.org/10.1038/srep34726
A. Agrawal, A. Satapathy, Mathematical model for evaluating effective thermal conductivity of polymer composites with hybrid fillers. Int. J. Therm. Sci. 89, 203–209 (2015). https://doi.org/10.1016/j.ijthermalsci.2014.11.006
D. Jena, A.K. Das, R.C. Mohapatra, Thermo-mechanical characterization of rice husk-filled carbon-reinforced hybrid polymer composites. J. Test. Eval. (2020). https://doi.org/10.1520/JTE20200256
L.K. Lazzari, M.V.G. Zimmermann, D. Perondi, V.B. Zampieri, A.J. Zattera, R.M.C. Santana, Production of carbon foams from rice husk. Mater. Res. (2019). https://doi.org/10.1590/1980-5373-MR-2019-0427
R.C. Mohapatra, Experimental & numerical study on thermal conductivity of rice husk filled epoxy composites. Open Access Libr. J. 5(07), 11 (2018). https://doi.org/10.4236/oalib.1104661
Y.Y. Hsieh, T.Y. Chen, W.C. Kuo, Y.S. Lai, P.F. Yang, H.P. Lin, Rice husk-derived porous carbon/silica particles as green filler for electronic package application. J. Appl. Polym. Sci. (2017). https://doi.org/10.1002/app.44699
J.A. Halip, S.H. Lee, P.M. Tahir, L.T. Chuan, M.A. Selimin, H.A. Saffian, A review: chemical treatments of rice husk for polymer composites. Biointerface Res. Appl. Chem. 11(4), 12425–12433 (2021). https://doi.org/10.33263/BRIAC114.1242512433
F. Nordyana, A. Rahman, A. ZafirRomli, M. Abidin, Effect of rice husk particle size on tensile and density of recycled PPVC composite. Adv. Mater. Res. 812, 145–150 (2013). https://doi.org/10.4028/www.scientific.net/amr.812.145
T.E. Mokoena, M.J. Mochane, T.C. Mokhena, in Interfacial Characteristics of Nitride-Polymer Composites. Handbook of Polymer and Ceramic Nanotechnology (2021), pp. 123–138. https://doi.org/10.1007/978-3-030-40513-7_7
J. Balaji, M.M. Nataraja, A. Rajesh, Experimental investigation on mechanical properties of polymer composites reinforced with aluminium nitride & rice husk. Mater. Today Proc. 52(Part 3), 1781–1787 (2022). https://doi.org/10.1016/j.matpr.2021.11.445
J.E. Crespo, L. Sánchez, D. García, J. López, Study of the mechanical and morphological properties of plasticized PVC composites containing rice husk fillers. J. Reinf. Plast. Compos. 27, 229–243 (2008). https://doi.org/10.1177/0731684407079479
K. Sanada, Y. Tada, Y. Shindo, Thermal conductivity of polymer composites with close-packed structure of nano and micro fillers. Compos. Part A Appl. Sci. Manuf. 40(6), 724–730 (2009). https://doi.org/10.1016/j.compositesa.2009.02.024
A. Sharma, M. Choudhary, P. Agarwal, T. Patnaik, S. Biswas, A. Patnaik, Experimental and numerical investigation of thermal conductivity of marble dust filled needle punched nonwoven jute-epoxy hybrid composite. Mater. Today Proc. (2020). https://doi.org/10.1016/j.matpr.2020.07.097
Funding
Authors thank TEQIP III in funding the present research work.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no known competing interests that influence the present work.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Balaji, J., Nataraja, M.M., Sadashiva, K. et al. Experimental and Computational Analysis of Thermal Characteristics of Polymer Resin Reinforced with Rice Husk and Aluminium Nitride Filler Composites. J. Inst. Eng. India Ser. D 105, 313–321 (2024). https://doi.org/10.1007/s40033-023-00480-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s40033-023-00480-z