Abstract
Nickel alloys have a wide range of applications in the aerospace, marine, and defense sectors due to their ability to maintain high strength at elevated temperatures, excellent corrosion resistance, and creep rupture strength. However, these distinct properties eventually lead to low machinability. Advancements in cutting tool materials, cooling techniques, coating materials, and coating deposition technologies have attracted researchers in the sustainable machining of nickel alloys using nanofluids under minimum quantity lubrication (NFMQL). This paper presents a comprehensive literature review on the machining of nickel alloys using NFMQL to give proper attention to the various researcher's works. Initially, the preparation of a nanofluid and characteristics of nanoparticles, such as size, shape, type of nanoparticle, and base fluid, are presented. Then a comprehensive review on the machinability of nickel alloys using different nanoparticles and base fluids while milling, turning, grinding, and drilling is discussed with the most frequently used tools under NFMQL conditions. Finally, thermophysical properties, challenges, and future scope while machining nickel-based superalloys are summarized.
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Abbreviations
- Al2O3 :
-
Aluminum oxide
- AlTiN:
-
Aluminum titanium nitride
- AlTiCrN:
-
Aluminum titanium chromium nitride
- BUE:
-
Built-up edge
- CBN:
-
Cubin boron nitride
- CVD:
-
Chemical vapor deposition
- GnP:
-
Graphene nanoplatelets
- hBN:
-
Hexagonal boron nitride
- MG:
-
Multilayer graphene
- MQL:
-
Minimum quantity lubrication
- MQSL:
-
Minimum quantity solid lubrication
- MoS2 :
-
Molybdenum disulfate
- MRR:
-
Metal removal rate
- MWCNTs:
-
Multiwalled carbon nanotubes
- ND:
-
Nanodiamond
- NFMQL:
-
Nanofluid minimum quantity lubrication
- PCBN:
-
Polycrystalline cubic boron nitride
- PVD:
-
Physical vapor deposition
- Ra:
-
Surface roughness
- SiO2 :
-
Silicon oxide
- TiAlN:
-
Titanium aluminum nitride
- TiN:
-
Titanium nitride
- WS2 :
-
Tungsten disulfate
- ZnO:
-
Zinc oxide
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Kulkarni, P., Chinchanikar, S. A Review on Machining of Nickel-Based Superalloys Using Nanofluids Under Minimum Quantity Lubrication (NFMQL). J. Inst. Eng. India Ser. C 104, 183–199 (2023). https://doi.org/10.1007/s40032-022-00905-w
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DOI: https://doi.org/10.1007/s40032-022-00905-w