Abstract
Carbon, tried and tested adsorbent of the industrial age still dominates the process industries for purification and benefaction of mass-based separation. In this manuscript, the feasibility of utilizing the steel industries by-product coal tar sludge (CTS) for carbon products was studied. CTS, a hazardous waste, due to its carcinogenicity was largely un-regarded as carbon precursor due to the presence of polyaromatic hydrocarbons. The sludge is pre-processed with organic solvent followed by membrane separation aided by vacuum to extract the pristine carbon which is then treated thermally with an oxidizing agent in an inert atmosphere. The yielded activated carbon (AC) is surface characterized for the structural evaluation of the pore networks within. The surface area of the synthesized ACs lies within the range between 1600 and 1800 m2/gm and the values are compared with the commercially available ACs and ACs synthesized from other carbon precursors. Further, the utilization of the synthesized ACs towards dye removal has also been explored.
Similar content being viewed by others
References
Abdulsalam J, Mulopo J, Oboirien B, Bada S, Falcon R (2019) Experimental evaluation of activated carbon derived from South Africa discard coal for natural gas storage. Int J Coal Sci Technol 6:459–477. https://doi.org/10.1007/s40789-019-0262-5
Campbell Q, Bunt J, Kasaini H, Kruger D (2012) The preparation of activated carbon from South African coal. J S Afr Inst Min Metall 112:37–44
Chunlan L, Shaoping X, Yixiong G, Shuqin L, Changhou L (2005) Effect of pre- carbonization of petroleum cokes on chemical activation process with KOH. Carbon 43:2295–2301
Crelling JC (2008) Coal carbonization. In: Applied coal petrology, the role of petrology in coal utilization, pp 173–192
Diasa JM, Alvim-Ferraza MCM, Almeidaa MF, Utrillab JR, Polo MS (2007) Waste materials for activated carbon preparation and its use in aqueous-phase treatment: a review. J Environ Manag 85:833–846. https://doi.org/10.1016/j.jenvman.2007.07.031
Du M, Yu T, Wang F, Qu C (2019) Study on preparation of activated carbon from sludge. In: IOP Conf. Ser.: Mater. Sci. Eng, vol 484, p 012013. https://doi.org/10.1088/1757-899X/484/1/012013
Foroutan R, Peighambardoust SJ, Peighambardoust SH, Pateiro M, Lorenzo JM (2021) Adsorption of crystal violet dye using activated carbon of lemon wood and activated carbon/Fe3O4 magnetic nanocomposite from aqueous solutions: a kinetic. Equilib Thermodyn Study Mol 26:2241. https://doi.org/10.3390/molecules26082241
Gao S, Ge L, Rufford TE, Zhu Z (2017) The preparation of activated carbon discs from tar pitch and coal powder for adsorption of CO2, CH4 and N2. Microporous Mesoporous Mater 238:19–26. https://doi.org/10.1016/j.micromeso.2016.08.004
Geim AK, Novoselov KS (2007) The rise of graphene. Nat Mater 6:183–191. https://doi.org/10.1038/nmat1849
Gong G, Qiang X, Yan-feng Z, Shu-feng Y, Yun-fa C (2009) Regulation of pore size distribution in coal-based activated carbon. New Carbon Mater 24:141–146. https://doi.org/10.1016/S1872-5805(08)60043-8
He X, Li R, Qiu J, Xie K, Ling P, Yu M, Zhang X, Zheng M (2012) Synthesis of mesoporous carbons for supercapacitors from coal tar pitch by coupling microwave-assisted KOH activation with a MgO template. Carbon 50:4911–4921. https://doi.org/10.1016/j.carbon.2012.06.020
Himeno S, Komatsu T, Fujita S (2005) High-pressure adsorption equilibria of methane and carbon dioxide on several activated carbons. J Chem Eng Data 50:369–376. https://doi.org/10.1021/je049786x
Ioannidou O, Zabaniotou A (2007) Agricultural residues as precursors for activated carbon production—A review. Renew Sustain Energy Rev 11:1966–2005. https://doi.org/10.1016/j.rser.2006.03.013
Jian X, Chen G, Liu H, Mahmood N, Zhu S, Yin L, Tang H, Lv W, He W, Zhang KHL, Zeng Q, Li B, Li X, Zhang W, Wang X (2016) Vapor–dissociation–solid growth of three-dimensional graphite-like capsules with delicate morphology and atomic-level thickness control. Cryst Growth Des 16:5040–5048. https://doi.org/10.1021/acs.cgd.6b00598
Jian X, Wang H, Rao G, Jiang L, Wang H, Subramaniyam CM, Mahmood A et al (2019) Self-tunable ultrathin carbon nanocups as the electrode material of sodium-ion batteries with unprecedented capacity and stability. Chem Eng J 364:578–588. https://doi.org/10.1016/j.cej.2019.02.003
Jianbo Z, Jin L, Cheng J, Hu H (2013) Preparation and applications of hierarchical porous carbons from direct coal liquefaction residue. Fuel 109:2–8. https://doi.org/10.1016/j.fuel.2012.06.031
Katarzyna L, Gryglewicz S, Machnikowski J (2014) Granular KOH- activated carbons from coal-based cokes and their CO2 adsorption capacity. Fuel 118:9–15. https://doi.org/10.1016/j.fuel.2013.10.042
Khaparde VV, Bhanarkar AD, Majumdar D, Rao CVC (2016) Characterization of polycyclic aromatic hydrocarbons in fugitive PM 10 emissions from an integrated iron and steel plant. Sci Total Environ 562:155–163. https://doi.org/10.1016/j.scitotenv.2016.03.153
Kozielska B, Konieczyn J (2015) Polycyclic aromatic hydrocarbons in particulate matter emitted from coke oven battery. Fuel 144:327–334. https://doi.org/10.1016/j.fuel.2014.12.069
Lei G, Dong F, Dai Q, Zhong G, Halik U, Lee D (2016) Coal tar residues based activated carbon: preparation and characterization. J Taiwan Inst Chem Eng 63:166–169. https://doi.org/10.1016/j.jtice.2016.02.029
Lillo-Rodenas MA, Carzola-Amoros D, Linares Solano A (2003) Understanding chemical reactions between carbons and NaOH and KOH An insight into the chemical activation mechanism. Carbon 41:267–275. https://doi.org/10.1016/S0008-6223(02)00279-8
Linares-Solano A, Lillo-Rodenas M, Marco-Lozar JP, Kunowsky M, Romero-Anaya AJ (2012) NaOH and KOH for preparing activated carbons used in energy and environmental applications. Int J Energy Environ Econ 20:59–91
Ling M, Peng L, Liu X, He Q, Bai H, Yan Y, Li Y (2017) Emission characteristics and size distribution of polycyclic aromatic hydrocarbons from coke production in China. Atmos Res 197:113–120. https://doi.org/10.1016/j.atmosres.2017.06.028
Lozano-Castello D, Cazorla-Amoros D, Linares-Solano A (2002) Powdered activated carbons and activated carbon fibers for methane storage: a comparative study. Energy Fuels 16:1321–1328. https://doi.org/10.1021/ef020084s
Lua AC, Yang T (2004) Effect of activation temperature on the textural and chemical properties of potassium hydroxide activated carbon prepared from pistachio-nut shell. J Colloid Interface Sci 274:594–601. https://doi.org/10.1016/j.jcis.2003.10.001
Martin A, Alhamid MI, Nasruddin SB et al (2017) High-pressure adsorption isotherms of carbon dioxide and methane on activated carbon from low-grade coal of Indonesia. Heat Transf Eng 38:396–402. https://doi.org/10.1080/01457632.2016.1194702
Meng LY, Park SJ (2012) MgO-templated porous carbons-based CO2 adsorbents produced by KOH activation. Mater Chem Phys 137:91–96. https://doi.org/10.1016/j.matchemphys.2012.08.043
Mingbo W, Zha Q, Qiu J, Han X, Guo Y (2005) Preparation of porous carbons from petroleum coke by different activation methods. Fuel 84:1992–1997. https://doi.org/10.1016/j.fuel.2005.03.008
Montes-Moran MA, Crespo JL, Young RJ, Garcia R, Moinelo SR (2002) Mesophase from a coal tar pitch: a Raman spectroscopy study. Fuel Process Technol 78:207–212. https://doi.org/10.1016/S0378-3820(02)00079-6
Novoselov KS, Fal’ko VI, Colombo L, Gellert PR, Schwab MG, Kim K (2012) A roadmap for graphene. Nature 490:192–200. https://doi.org/10.1038/nature11458
Piotr N, Pietrzak R, Wachowska H (2008) Siberian anthracite as a precursor material for microporous activated carbons. Fuel 87:2037–2040. https://doi.org/10.1016/j.fuel.2007.10.008
Sevilla M, Mokaya R (2014) Energy storage applications of activated carbons: supercapacitors and hydrogen storage. Energy Environ Sci 7:1250–1280. https://doi.org/10.1039/C3EE43525C
Sharif HMA, Li T, Mahmood N, Ahmad M, Xu J, Mahmood A, Xu J, Mahmood A, Djellabi R, Yang B (2021) Thermally activated epoxy-functionalized carbon as an electrocatalyst for efficient NOx reduction. Carbon 182:516–524. https://doi.org/10.1016/j.carbon.2021.06.042
Sircar S, Golden TC, Rao MB (1996) Activated carbon for gas separation and storage. Carbon 34:1–12. https://doi.org/10.1016/0008-6223(95)00128-X
Sun J, Hippo E, Marsh H, O’brien W, Crelling J (1997) Activated carbon produced from an Illinois basin coal. Carbon 35:341–352. https://doi.org/10.1016/S0008-6223(96)00157-1
Tian P, Tang L, Teng KS, Lauc SP (2018) Graphene quantum dots from chemistry to applications. Mater Today Chem 10:221–258. https://doi.org/10.1016/j.mtchem.2018.09.007
Wang X, Shen J, Niu Y, Sheng Q, Liu G, Wang Y (2016) Solvent extracting coal gasification tar residue and the extracts characterization. J Clean Prod 133:965–970. https://doi.org/10.1016/j.jclepro.2016.06.060
Wong S, Ngadia N, Inuwa IM, Hassan O (2018) Recent advances in applications of activated carbon from biowaste for wastewater treatment: a short review. J Clean Prod 175:361–375. https://doi.org/10.1016/j.jclepro.2017.12.059
World Steel in Figures, World Steel Association (2021). https://www.worldsteel.org/media-centre/press-releases/2021/world-steel-in-figures-2021.html
Xiao-jun H, Li X, Wang X, Zhao N, Yu M, Wu M (2014) Efficient preparation of porous carbons from coal tar pitch for high performance supercapacitors. New Carbon Mater 29:493–502. https://doi.org/10.1016/S1872-5805(14)60150-5
Yoshizawa N, Maruyama K, Yamada Y, Ishikawa E, Kobayashi M (2002) XRD evaluation of KOH activation process and influence of coal rank. Fuel 81:1717–1722. https://doi.org/10.1016/S0016-2361(02)00101-1
Yuan G, Yue Q, Gao B (2015) High surface area and oxygen-enriched activated carbon synthesized from animal cellulose and evaluated in electric double- layer capacitors. RSC Adv 5:31375–31383. https://doi.org/10.1039/C4RA16965D
Zou Y, Han BX (2001) High-surface-area activated carbon from Chinese coal. Energy Fuels 15:1383–1386. https://doi.org/10.1021/ef0002851
Acknowledgements
The authors gratefully acknowledge Tata Steel, Jamshedpur, for providing coal tar sludge and necessary instruments for performing experimental works. We are thankful to Mr. Dhrubajyoti Sadhukhan for his suggestion during conducting the experiments.
Funding
No funding was received for this work.
Author information
Authors and Affiliations
Contributions
NK has conducted the experiments, analysed and interpreted the results and wrote the manuscript. HP has conducted experiments and reviewed the manuscript. PPB and NKA provided the concept behind the work, have analysed and interpreted the results and reviewed and edited the manuscript. PB and SS have validated the experimental data.
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no competing interests.
Additional information
Editorial responsibility: Samareh Mirkia.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Kundu, N., Prasath, H., Biswas, P. et al. Synthesis of coal tar sludge-based activated carbon: insights into thermal rate, surface complexes and pore development. Int. J. Environ. Sci. Technol. 20, 9853–9864 (2023). https://doi.org/10.1007/s13762-022-04633-7
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13762-022-04633-7