Skip to main content
Log in

Experimental analysis of CO2 reduction using low surface area carbon beads (CB) and Ca/CB catalyst by thermocatalytic gasification for fuel gas production

  • Original Article
  • Published:
Biomass Conversion and Biorefinery Aims and scope Submit manuscript

Abstract

Since carbon dioxide (CO2) has a more substantial impact on climate change, it must be recycled to slow down global warming. In this work, wet impregnation (at a 3 wt.% concentration), drying, and calcination processes were used to synthesise calcium oxide-loaded carbon beads (CaO/CB). In order to produce Ca/CB (catalyst) from the CaO/CB, hydrogen gas was employed for the reduction process. Then, the obtained Ca/CB were used in a packed bed reactor (PBR) to produce carbon monoxide (CO) as a fuel gas from CO2 by thermocatalytic gasification process. The experiments were conducted with non-catalysed CB and the Ca/CB catalyst from 100 to 900 °C and 100 to 300 °C, respectively. The current study reveals that Ca reactive sites on Ca/CB have significantly higher gasification activity than the non-catalysed CB for CO2 reduction. The samples (CB and CaO/CB) were thoroughly characterised by N2 adsorption and desorption isotherms, FESEM with EDX, XRD, TG-DSC, and FTIR spectroscopy. Also, gas chromatography was used to verify the reactant and product species qualitatively and quantitatively. Compared with regular CB, Ca/CB has a maximum CO2 conversion and CO yield of 50.7% at 150 °C. In contrast, CO formation began to occur above 300 °C using regular CB. For this, the PBR was operated with CO2 on a CB-filled and catalyst-filled (Ca/CB) reactive zone at a 100 mL/min flow rate under the same circumstances. These findings lead to the hypothesis that the kinetic barrier for converting CO2 to CO can be overcome by Ca/CB.

Graphical abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

Data availability

The data set and analysed during the current study are available from the corresponding author on realistic demand.

References

  1. Koli A, Battu AK, Motkuri RK et al (2022) Hierarchical porous activated carbon derived from agro-waste for potential CO2 capture and efficient dye removal applications. Biomass Conv Bioref. https://doi.org/10.1007/s13399-022-03067-y

  2. Rogelj J, Popp A, Calvin KV et al (2018) Scenarios towards limiting global mean temperature increase below 1.5 °C. Nature Clim Change 8:325–332. https://doi.org/10.1038/s41558-018-0091-3

    Article  Google Scholar 

  3. Grubb M, Okereke C, Arima J, Bosetti V, Chen Y, Edmonds J, Gupta S, Köberle A, Kverndokk S, Malik A, Sulistiawati L (2022) Introduction and framing. In IPCC, 2022: climate change 2022: mitigation of climate change. Contribution of Working Group III to the Sixth Assessment Report of the Intergovernmental Panel on Climate Change. Cambridge University Press, Cambridge and New York. https://doi.org/10.1017/9781009157926.003

  4. Al-Mamoori A, Krishnamurthy A, Rownaghi AA, Rezaei F (2017) Carbon capture and utilization update. Energy Technol 5:834–849. https://doi.org/10.1002/ente.201600747

    Article  Google Scholar 

  5. Tsiotsias AI, Charisiou ND, Yentekakis IV, Goula MA (2020) The role of alkali and alkaline earth metals in the CO2 methanation reaction and the combined capture and methanation of CO2. Catalysts 10(7):812. https://doi.org/10.3390/catal10070812

  6. Kartal F, Sezer S, Ozveren U (2022) Investigation of steam and CO2 gasification for biochar using a circulating fluidized bed gasifier model in Aspen HYSYS. J CO2 Util 62(2022):102078. https://doi.org/10.1016/j.jcou.2022.102078

    Article  Google Scholar 

  7. Keller M, Sharma A (2022) Reverse Boudouard reforming produces CO directly suitable for the production of methanol from CO2 and CH4. Chem Eng J 431(Part 2):1385–8947. https://doi.org/10.1016/j.cej.2021.134127.

  8. Toshihiko O, Toshiaki M (2006) Kinetics of the reverse-boudouard reaction over supported nickel catalysts. React Kinet Catal Lett 89(2):333–339. https://doi.org/10.1007/s11144-006-0145-9

    Article  Google Scholar 

  9. Gallmetzer G, Ackermann P, Schweiger A et al (2012) The agnion heatpipe-reformer—operating experiences and evaluation of fuel conversion and syngas composition. Biomass Conv Bioref 2:207–215. https://doi.org/10.1007/s13399-012-0046-2

    Article  Google Scholar 

  10. Kabli M, Ali A, Inayat M et al (2022) H2-rich syngas production from air gasification of date palm waste: an experimental and modelling investigation. Biomass Conv Bioref. https://doi.org/10.1007/s13399-022-02375-7

  11. Singh A, Gupta A, Rakesh N et al (2022) Syngas generation for methanol synthesis: oxy-steam gasification route using agro-residue as fuel. Biomass Conv Bioref 12:1803–1818. https://doi.org/10.1007/s13399-021-02128-y

    Article  Google Scholar 

  12. Yan M, Zhang Y, Grisdanurak N et al (2022) CO2 adsorption on Cu-BTC to improve the quality of syngas produced from supercritical water gasification. Biomass Conv Bioref. https://doi.org/10.1007/s13399-021-02194-2

  13. Jon C, Tai HS (1998) Application of granulated activated carbon packed-bed reactor in microwave radiation field to treat BTX. Chemosphere 37(4):685–698. https://doi.org/10.1016/S0045-6535(98)00084-8

    Article  Google Scholar 

  14. Jiang Q, Chen Z, Tong J, Yang M, Jiang Z, Li C (2017) Direct thermolysis of CO2 into CO and O2. Chem Commun 53(6):1188–1191. https://doi.org/10.1039/c6cc08801e

    Article  Google Scholar 

  15. Jia C, Gao J, Dai Y, Zhang J, Yang Y (2016) The thermodynamics analysis and experimental validation for complicated systems in CO2 hydrogenation process. J Energy Chem 25(6):1027–1037. https://doi.org/10.1016/j.jechem.2016.10.003

    Article  Google Scholar 

  16. Etim UJ, Zhang C, Zhong Z (2021) Impacts of the catalyst structures on CO2 activation on catalyst surfaces. Nanomaterials 11(12):1–40. https://doi.org/10.3390/nano11123265

    Article  Google Scholar 

  17. Chiang Y, Hsu W, Lin S, Juang R (2017) Enhanced CO2 adsorption on activated carbon fibers grafted with nitrogen-doped carbon nanotubes. Materials 10(511):1–12. https://doi.org/10.3390/ma10050511

    Article  Google Scholar 

  18. Raganati F, Ammendola P, Chirone R (2015) CO2 capture by adsorption on fine activated carbon in a sound-assisted fluidized bed. Chem Eng Trans 43:1033–1038. https://doi.org/10.3303/CET1543173

    Article  Google Scholar 

  19. Pipatsantipong S, Rangsunvigit P, Kulprathipanja S (2012) Towards CO2 adsorption enhancement via polyethyleneimine impregnation. Int J Chem Mol Eng 6(4):279–283. https://doi.org/10.5281/zenodo.1329334

    Article  Google Scholar 

  20. Guo B, Xie K, Chang L (2006) Adsorption of carbon dioxide on activated carbon. J Nat Gas Chem 15(3):223–229. https://doi.org/10.1016/S1003-9953(06)60030-3

    Article  Google Scholar 

  21. Ha N, Ha N, Long N, Cam L (2019) Conversion of carbon monoxide into methanol on alumina-supported cobalt catalyst: role of the support and reaction mechanism - a theoretical study. Catalysts 9(6):1–14. https://doi.org/10.3390/catal9010006

    Article  Google Scholar 

  22. Hunt J, Ferrari A, Lita A, Crosswhite M, Ashley B, Stiegman AE (2013) Microwave-specific enhancement of the carbon-carbon dioxide (Boudouard) reaction. J Phys Chem C 117(51):26871–26880. https://doi.org/10.1021/jp4076965

  23. Xiao L, Meng Y, Jin H et al (2022) Conversion of waste-activated sludge from wastewater treatment plants to 5-hydroxymethylfurfural by microwave hydrothermal treatment. Biomass Conv Bioref. https://doi.org/10.1007/s13399-022-03076-x

    Article  Google Scholar 

  24. Lee MS, Park SJ (2015) Silica-coated multi-walled carbon nanotubes impregnated with polyethyleneimine for carbon dioxide capture under the flue gas condition. J Solid State Chem 226:17–23. https://doi.org/10.1016/j.jssc.2015.01.031

  25. Lin KK, Saito M, Kojima J, Kuratsu S, Iwai H, Yoshida HD (2013) Comprehensive method for evaluating reaction rates of steam methane reforming on catalyst-coated channel surface with consideration of limiting steps. J Therm Sci Technol 8(1):165–177. https://doi.org/10.1299/jtst.8.165

    Article  Google Scholar 

  26. Perego C, Villa P (1997) Catalyst preparation methods. Catal Today 34:281–305. https://doi.org/10.1016/S0920-5861(96)00055-7

    Article  Google Scholar 

  27. Yang J, Ma L, Zheng D, Zhao S, Peng Y (2018) Reaction mechanism for syngas preparation by lignite chemical looping gasification using phosphogypsum oxygen carrier.https://doi.org/10.1021/acs.energyfuels.8b01112

  28. Wang Y, Wang Y, Li L et al (2021) Syngas production via CO2 reforming of methane over aluminum-promoted NiO-10AL2O3-ZrO2 catalyst. ACS Omega 6(34):22383–22394. https://doi.org/10.1021/acsomega.1c03174

    Article  Google Scholar 

  29. Guczi L, Stefler G, Geszti O, Sajó I, Pászti Z, Tompos A, Schay Z (2010) Methane dry reforming with CO2: a study on surface carbon species. Appl Catal A 375(2):236–246. https://doi.org/10.1016/j.apcata.2009.12.040

    Article  Google Scholar 

  30. Li W, Wang L, Qiao Y, Lin JY, Wang M, Chang L (2015) Effect of atmosphere on the release behaviour of alkali and alkaline earth metals during coal oxy-fuel combustion. Fuel 139:164–170. https://doi.org/10.1016/j.fuel.2014.08.056

    Article  Google Scholar 

  31. Ibragimova LB, Smekhov GD, Shatalov OP, Eremin AV, Shumova VV (2000) Dissociation of CO2 molecules in a wide temperature range. High Temp 38(1):33–36. https://doi.org/10.1007/BF02755563

    Article  Google Scholar 

  32. Murakami K, Sato M, Tsubouchi N, Ohtsuka Y, Sugawara K (2015) Steam gasification of Indonesian sub-bituminous with calcium carbonate as a catalyst raw material. Fuel Process Technol 129:91–97. https://doi.org/10.1016/j.fuproc.2014.08.023

    Article  Google Scholar 

  33. Gao M, Yang Z, Wang Y, Bai Y, Li F, Xie K (2017) Impact of calcium on the synergistic effect for the reactivity of coal char gasification in H2O/CO2 mixtures. Fuel 189:312–321. https://doi.org/10.1016/j.fuel.2016.10.100

    Article  Google Scholar 

  34. Kim J, Choi H, Lim J, Rhim Y, Chun D, Kim S, Lee S, Yoo J (2013) Hydrogen production via steam gasification of ash-free coals. Int J Hydro Energy 38:6014–6020. https://doi.org/10.1016/j.ijhydene.2012.12.058

    Article  Google Scholar 

  35. Zhou Z, Gao X, Tian H et al (2022) Effect of alkali metal on pyrolysis characteristics and pyrolysis gas products of Triarrhena lutarioriparia. Biomass Conv Bioref. https://doi.org/10.1007/s13399-022-03042-7

  36. Ban Y, Wang Y, Li N, He R, Zhi K, Liu Q (2018) The catalytic effect of calcium and potassium on CO2 gasification of Shengli lignite: the role of carboxyl. Royal Soc Open Sci 5(9):180717. https://doi.org/10.1098/rsos.180717

    Article  Google Scholar 

  37. Chuah R, Gopinath S, Subramaniam S (2022) Cleaner deoxygenation of graphene oxide from agro-byproducts for downstream and biological applications. Biomass Conv Bioref. https://doi.org/10.1007/s13399-022-03089-6

  38. Frilund C, Kurkela E, Hiltunen I (2021) Development of a simplified gas ultracleaning process: experiments in biomass residue-based fixed-bed gasification syngas. Biomass Conv Bioref. https://doi.org/10.1007/s13399-021-01680-x

  39. Mazhar A, Khoja AH, Azad AK, Mushtaq F, Naqvi SR, Shakir S, Hassan M, Liaquat R, Anwar M (2021) Performance analysis of TiO2-modified Co/MgAl2O4 catalyst for dry reforming of methane in a fixed bed reactor for syngas (H2, CO) production. Energies 14(11):3347. https://doi.org/10.3390/en14113347

    Article  Google Scholar 

  40. Janjarasskul T, Lee SG, Inoue S, Charinpanitkul MI, T, (2015) Enhancement of the effective thermal conductivity in packed beds by direct synthesis of carbon nanotubes. J Therm Sci Technol 10(1):1–6. https://doi.org/10.1299/JTST.2015JTST0013

    Article  Google Scholar 

  41. Tsai W, Chang C, Wang S, Chang C, Chien S, Sun H (2001) Preparation of activated carbons from corn cob catalyzed by potassium salts and subsequent gasification with CO2. Bioresour Technol 78(2):203–208. https://doi.org/10.1016/S0960-8524(00)00111-5

  42. Sorial GA, Suidan MT, Vidic RD, Brenner RC (1993) Effect of GAC characteristics on adsorption of organic pollutants. Water Environ Res 65(1):53–57. https://doi.org/10.2175/WER.65.1.7

  43. Chen L, Watanabe T, Kanoh H (2018) Cooperative CO2 adsorption promotes high CO2 adsorption density over wide optimal nanopore range. Adsorpt Sci Technol 36(1–2):625–639. https://doi.org/10.1177/0263617417713573

    Article  Google Scholar 

  44. Hassan TA, Rangari VK, Jeelani S (2014) Value-added biopolymer nanocomposites from waste eggshell-based CaCO3 nanoparticles as fillers. ACS Sustain Chem Eng 2(4):706–717. https://doi.org/10.1021/sc400405v

    Article  Google Scholar 

  45. Minakshi M, Higley S, Baur C, Mitchell DR, Jones RT, Fichtner M (2019) Calcined chicken eggshell electrode for battery and supercapacitor applications. RSC Adv 9(46):26981–26995. https://doi.org/10.1039/C9RA04289J

    Article  Google Scholar 

  46. Morsy FA, El-Sheikh SM, Barhoum A (2019) Nano-silica and SiO2/CaCO3 nanocomposite prepared from semi-burned rice straw ash as modified papermaking fillers. Arab J Chem 12(7):1186–1196. https://doi.org/10.1016/j.arabjc.2014.11.032

    Article  Google Scholar 

  47. Umasankar S, Tamizhdurai P, Santhana P, Narayanan S, Mangesh VL, Shanthi K (2020) Effect of copper on NiCu bimetallic catalyst supported on SBA-16 for the catalytic hydrogenation of 5-hydroxymethylfurfural to 2, 5-dimethylfuran. Biomass Bioenerg 143(October):105868. https://doi.org/10.1016/j.biombioe.2020.105868

    Article  Google Scholar 

  48. Suksam N, Charoensuk J (2019) Numerical investigation of the effect of constant velocity and constant residence time scaling criteria on the natural gas MILD combustion. J Therm Sci Technol 14(2):1–16. https://doi.org/10.1299/jtst.2019jtst0022

    Article  Google Scholar 

  49. Lee H, Cha C, Hwang S (2019) Computational analysis on oxygen MILD combustion using synthesis gas. J Therm Sci Technol 14(1):1–14. https://doi.org/10.1299/jtst.2019jtst0008

    Article  Google Scholar 

  50. Yakout SM, El-Deen GS (2016) Characterization of activated carbon prepared by phosphoric acid activation of olive stones. Arab J Chem 9:S1155–S1162. https://doi.org/10.1016/j.arabjc.2011.12.002

    Article  Google Scholar 

  51. Arena F, Mezzatesta G, Zafarana G, Trunfio G, Frusteri F, Spadaro L (2013) Effects of oxide carriers on surface functionality and process performance of the Cu-ZnO system in the synthesis of methanol via CO2 hydrogenation. J Catal 300:141–151. https://doi.org/10.1016/j.jcat.2012.12.019

    Article  Google Scholar 

  52. Solum MS, Pugmire RJ, Jagtoyen M, Derbyshire F (1995) Evolution of carbon structure in chemically activated wood. Carbon 33(9):1247–1254. https://doi.org/10.1016/0008-6223(95)00067-N

    Article  Google Scholar 

Download references

Acknowledgements

Lab facilities were provided by the Institute for Energy Studies and Mechanical Engineering, Anna University (CEG campus), Chennai-600 025, Tamil Nadu, India.

Author information

Authors and Affiliations

Authors

Contributions

In addition to conceiving and researching the idea, both authors worked on data analysis and processing. Mr. Vishnu Prasanna D, developed the first draft of the methodology and wrote the manuscript. The final experimental work and manuscript were produced by Dr. Venkata Ramanan M, who supervised the research work and idea.

Corresponding author

Correspondence to Devarajan Vishnu Prasanna.

Ethics declarations

Ethics approval

The authors declare that the manuscript has not been published previously.

Competing interests

The authors declare no competing interests.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Devarajan, V.P., Madhavan, V.R. Experimental analysis of CO2 reduction using low surface area carbon beads (CB) and Ca/CB catalyst by thermocatalytic gasification for fuel gas production. Biomass Conv. Bioref. 13, 7319–7331 (2023). https://doi.org/10.1007/s13399-022-03358-4

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13399-022-03358-4

Keywords

Navigation