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Developments in smart organic coatings for anticorrosion applications: a review

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Abstract

Metal corrosion is one of the key challenges for materials scientists. This natural process creates loses in a variety of industries and necessitates enormous efforts to mitigate its effects. Organic coatings are still the most commonly utilised technique for protecting metallic materials against corrosion. They have opened a new field of research for obtaining coatings with better performance, lifetime, and customized features. While they have excellent anticorrosive characteristics, they must be updated by more environment friendly technology. As a result, there is a need to develop new and more cost-effective methods for creating and applying smart and environmentally friendly organic coatings to reduce corrosion. Anticorrosion research and implementations have progressed as a result of the functionality gained from these coatings at the metal-solution interface in harsh conditions. Smart coatings can react quickly to changes in the environment, cure coating flaws, and prevent additional corrosion. They possess better anticorrosion potential than the traditional anticorrosive coatings. This review discusses self-healing, corrosion sensing, anti-fouling, self-cleaning and anti-microbial organic coatings. It also provides a discussion on selected groups of smart anticorrosive organic coatings such as bio-based and water-borne epoxy resins, hyper branched polyesters and waterborne and bio-based polyurethanes. Moreover, this review outlines different approaches for applying organic coating. Finally, protection mechanisms of organic coatings are summarized.

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Acknowledgements

Reshmy R (SR/WOS-B/587/2016) acknowledges Department of Science and Technology for sanctioning projects under DST WOS-B scheme.

Funding

Reshmy R (SR/WOS-B/587/2016) acknowledges Department of Science and Technology for sanctioning projects under DST WOS-B scheme.

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Authors and Affiliations

  1. Post Graduate and Research Department of Chemistry, Bishop Moore College, Mavelikara, 690 110, Kerala, India

    Deepa Thomas, Reshmy R & Eapen Philip

  2. Department of Science and Humanities, Providence College of Engineering, Chengannur, 689 122, Kerala, India

    Reshmy R

  3. Department of Food Technology, T K M Institute of Technology, Kollam, 691505, Kerala, India

    Raveendran Sindhu

  4. Department of Chemical Sciences, Rhema University, Aba, Abia State, Nigeria

    Sarah B. Ulaeto

  5. School of Renewable Energy, Maejo University, Chiang Mai, 50290, Thailand

    Arivalagan Pugazhendhi

  6. College of Medical and Health Science, Asia University, Taichung, Taiwan

    Arivalagan Pugazhendhi

  7. College of Natural Resources and Environment, Northwest A & F University, Yangling, 712 100, Shaanxi, China

    Mukesh Kumar Awasthi

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Contributions

Deepa Thomas, Eapen Philip: Collecting articles and Writing original draft.

Reshmy R, Mukesh Kumar Awasthi: Project Administration, Conceptualization and Visualization.

Raveendran Sindhu: Reviewing and Editing.

Sarah B. Ulaeto: Reviewing and Editing.

Arivalagan Pugazhendhi: Supervision, Reviewing and Editing.

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Correspondence to Reshmy R or Mukesh Kumar Awasthi.

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Thomas, D., R, R., Philip, E. et al. Developments in smart organic coatings for anticorrosion applications: a review. Biomass Conv. Bioref. 12, 4683–4699 (2022). https://doi.org/10.1007/s13399-022-02363-x

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