Abstract
The bioprospecting of sugarcane bagasse (SCB) through alkali, acid, and hydrodynamic cavitation pretreatment methods and their combinations were evaluated based on bagasse composition, enzymatic hydrolysis, and lactic acid productivity using Bacillus coagulans NCIM 5648. From 100.0 g of SCB, L-lactic acid production of 26.16 g, 8.78 g, 14.15 g, 14.33 g, and 24.61 g in alkali, acid, sequential acid-alkali, sequential alkali-acid, and cavitation with alkali pretreatment was obtained, respectively. Considering the holistic approach from SCB to L-lactic acid, alkali pretreatment is found to be the best method with L-lactic acid titer of 68.7 g/L, the productivity of 2.86 g/L/h, and yield of 0.92 g/g which has resulted in 82.5% higher product yield from SCB as compared to alkali-acid pretreatment. Cavitation in presence of alkali evolved as the next better route with L-lactic acid titer of 62.5 g/L, the productivity of 2.60 g/L/h, and yield of 0.92 g/g. Though the highest glucose release of 89.3 g/L was achieved during enzymatic hydrolysis with sequential alkali-acid-pretreated SCB that resulted in the highest L-lactic acid titer of 71.8 g/L, the productivity of 2.99 g/L/h and fermentation yield of 0.90 g/g.
Similar content being viewed by others
References
Alsaheb RAA, Aladdin A, Othman NZ, Malek RA, Leng OM, Aziz R, Enshasy HAE (2015) Lactic acid applications in pharmaceutical and cosmeceutical industries. J Chem Pharm Res 7:729–735 https://www.academia.edu/19574545/Lactic_acid_applications_in_Pharmaceutical_and_Cosmeceutical_Industries_A_critical_review
Rodrigues C, Vandenberghe LPS, Woiciechowski AL, Oliveira JD, Letti LAJ, Soccol CR (2017) Production and application of lactic acid. In: Pandey A, Negi S, Soccol CR (Ed), Current developments in biotechnology and bioengineering, Elsevier, pp. 543–556. https://doi.org/10.1016/B978-0-444-63662-1.00024-5
de Oliveira RA, Komesu A, Rossell C, Filho RM (2018) Challenges and opportunities in lactic acid bioprocess design-from economic to production aspects. Biochem Eng J 133:219–239. https://doi.org/10.1016/j.bej.2018.03.003
Oonkhanond B, Jonglertjunya W, Srimarut N, Bunpachart P, Tantinukul S, Nasongkla N, Sakdaronnarong C (2017) Lactic acid production from sugarcane bagasse by an integrated system of lignocellulose fractionation, saccharification, fermentation, and ex-situ nanofiltration. J Environ Chem Eng 5:2533–2541. https://doi.org/10.1016/j.jece.2017.05.004
Abdel-Rahman MA, Tashiro Y, Sonomoto K (2011) Lactic acid production from lignocellulose-derived sugars using lactic acid bacteria: overview and limits. J Biotechnol 156:286–301. https://doi.org/10.1016/j.jbiotec.2011.06.017
Liu Y, Nie Y, Lu X, Zhang X, He H, Pan F, Zhou L, Liu X, Ji X, Zhang S (2019) Cascade utilization of lignocellulosic biomass to high-value products. Green Chem 21:3499–3535 https://pubs.rsc.org/en/content/articlelanding/2019/gc/c9gc00473d#!divAbstract
Quereshi S, Naiya TK, Mandal A, Dutta S (2020) Residual sugarcane bagasse conversion in India: current status, technologies, and policies. Biomass Convers Biorefin. https://doi.org/10.1007/s13399-020-00871-2
Meghana M, Shastri Y (2020) Sustainable valorization of sugar industry waste: status, opportunities, and challenges. Bioresour Technol 303:122929. https://doi.org/10.1016/j.biortech.2020.122929
Mukasekuru MR, Hu J, Zhao X, Sun FF, Pascal K, Ren H, Zhang J (2018) Enhanced high-solids fed-batch enzymatic hydrolysis of sugarcane bagasse with accessory enzymes and additives at low cellulase loading. ACS Sustain Chem Eng 6:12787–12796. https://doi.org/10.1021/acssuschemeng.8b01972
Kim DH, Park HM, Jung YH, Sukyai P, Kim KH (2019) Pretreatment and enzymatic saccharification of oak at high solids loadings to obtain high titers and high yields of sugars. Bioresour Technol 284:391–397. https://doi.org/10.1016/j.biortech.2019.03.134
Mukasekuru MR, Kaneza P, Sun H, Sun FF, He J, Zheng P (2020) Fed-batch high-solids enzymatic saccharification of lignocellulosic substrates with a combination of additives and accessory enzymes. Ind Crop Prod 146:112156. https://doi.org/10.1016/j.indcrop.2020.112156
Jonsson LJ, Martin C (2016) Pretreatment of lignocellulose: formation of inhibitory byproducts and strategies for minimizing their effects. Bioresour Technol 199:103–112. https://doi.org/10.1016/j.biortech.2015.10.009
Kumar AK, Sharma S (2017) Recent updates on different methods of pretreatment of lignocellulosic feedstocks: a review. Bioresour Bioprocess 4:7 https://bioresourcesbioprocessing.springeropen.com/track/pdf/10.1186/s40643-017-0137-9
Brienzo M, FikizoloS BY, Tyhoda L, Gorgens J (2017) Influence of pretreatment severity on structural changes, lignin content and enzymatic hydrolysis of sugarcane bagasse samples. Renew Energy 104:271–280. https://doi.org/10.1016/j.renene.2016.12.037
Kumar V, Yadav SK, Kumar J, Ahluwalia V (2019) A critical review on current strategies and trends employed for removal of inhibitors and toxic materials generated during biomass pretreatment. Bioresour Technol 299:122633. https://doi.org/10.1016/j.biortech.2019.122633
Xu H, Li B, Mu X (2016) Review of alkali-based pretreatment to enhance enzymatic saccharification for lignocellulosic biomass conversion. Ind Eng Chem Res 55:8691–8705 https://pubs.acs.org/doi/10.1021/acs.iecr.6b01907
Guragain YN, Wang D, Vadlani PV (2016) Appropriate biorefining strategies for multiple feedstocks: critical evaluation for pretreatment methods, and hydrolysis with high solids loading. Renew Energy 96:832–842. https://doi.org/10.1016/j.renene.2016.04.099
Hilares RT, Kamoei DV, Ahmed MA, da Silva SS, Han JI, dos Santos JC (2018) A new approach for bioethanol production from sugarcane bagasse using hydrodynamic cavitation assisted-pretreatment and column reactors. Ultrason Sonochem 43:219–226. https://doi.org/10.1016/j.ultsonch.2018.01.016
Hilares RT, Dionizio RM, Prado CA, Ahmed MA, da Silva SS, Santos JC (2019) Pretreatment of sugarcane bagasse using hydrodynamic cavitation technology: Semicontinuous and continuous process. Bioresour Technol 290:121777. https://doi.org/10.1016/j.biortech.2019.121777
Niglio S, Procentese A, Russo ME, Sannia G, Marzocchella A (2017) Ultrasound-assisted dilute acid pretreatment of coffee silver skin for biorefinery applications. Chem Eng Trans 57:109–114 https://www.aidic.it/cet/17/57/019.pdf
Philippini RR, Martiniano SE, Chandel AK, de Carvalho W, da Silva SS (2017) Pretreatment of sugarcane bagasse from cane hybrids: effects on chemical composition and 2G sugars recovery. Waste Biomass Valoriz 10:1561–1570 https://link.springer.com/article/10.1007/s12649-017-0162-0
Hemansi GR, Aswal VK, Saini JK (2020) Sequential dilute acid and alkali deconstruction of sugarcane bagasse for improved hydrolysis: insight from small angle neutron scattering (SANS). Renew Energy 147:2091–2101. https://doi.org/10.1016/j.renene.2019.10.003
Romani A, Tomaz PD, Garrote G, Teixeira JA, Domingues L (2016) Combined alkali and hydrothermal pretreatments for oat straw valorization within a biorefinery concept. Bioresour Technol 220:323–332. https://doi.org/10.1016/j.biortech.2016.08.077
Dong C, Chen J, Guan R, Li X, Xin Y (2018) Dual-frequency ultrasound combined with alkali pretreatment of corn stalk for enhanced biogas production. Renew Energy 127:444–451. https://doi.org/10.1016/j.renene.2018.03.088
Laopaiboon P, Thani A, Leelavatcharamas V, Laopaiboon L (2010) Acid hydrolysis of sugarcane bagasse for lactic acid production. Bioresour Technol 101:1036–1043. https://doi.org/10.1016/j.biortech.2009.08.091
Peng L, Xie N, Guo L, Wang L, Yu B, Ma Y (2014) Efficient open fermentative production of polymer-grade L-lactate from sugarcane bagasse hydrolysate by thermotolerant Bacillus sp. strain P38. PLoS One 9:e107143 https://www.ncbi.nlm.nih.gov/pmc/articles/PMC4156441/
Wischral D, Arias JM, Modesto LF, de Franca Passos D, Pereira N Jr (2019) Lactic acid production from sugarcane bagasse hydrolysates by Lactobacillus pentosus: integrating xylose and glucose fermentation. Biotechnol Prog 35:e2718 https://aiche.onlinelibrary.wiley.com/doi/10.1002/btpr.2718
Liu Y, Xu JX, Zhang Y, He M, Liang C, Yuan Z, Xie J (2016) Improved ethanol production based on high solids fed-batch simultaneous saccharification and fermentation with alkali pretreated sugarcane bagasse. Bioresources 11:2548–2556 https://bioresources.cnr.ncsu.edu/BioRes_11/BioRes_11_1_2548_Liu_XZHLYX_Improved_Ethanol_High%20Solids_SSF_Alkali_pretreated_Bagasse_8656.pdf
Candido RG, Godoy GG, Gonçalves AR (2012) Study of sugarcane bagasse pretreatment with sulfuric acid as a step of cellulose obtaining. World Acad Sci Eng Technol 6:6–10 https://www.semanticscholar.org/paper/Study-of-Sugarcane-Bagasse-Pretreatment-with-Acid-a-R.G.-Godoy/4452f5953001d471e02e875fe458d7e7779fa1dc#citing-papers
Nagarajan S, Ranade VV (2019) Pretreatment of lignocellulosic biomass using vortex-based devices for cavitation: influence on biomethane potential. Ind Eng Chem Res 58:15975–15988 https://pubs.acs.org/doi/10.1021/acs.iecr.9b00859
Sluiter A, Hames B, Ruiz R, Scarlata C, Sluiter J, Templeton D, Crocker D (2008) Determination of structural carbohydrates and lignin in biomass. Laboratory analytical procedure 1617:1–16. https://www.nrel.gov/docs/gen/fy13/42618.pdf
Xu P, Wang L, Zhao B, Ma C, Su F, Tao F, Tang H (2013) Bacillus coagulans strains and their applications in L-lactic acid production. U.S. Patent 8, 492,127. Date of patent 23rd July. https://patents.google.com/patent/US8492127B2/en
Nalawade K, Baral P, Patil S, Pundir A, Kurmi AK, Konde K, Patil S, Agrawal D (2020) Evaluation of alternative strategies for generating fermentable sugars from high-solids alkali pretreated sugarcane bagasse and successive valorization to L (+) lactic acid. Renew Energy 157:708–717. https://doi.org/10.1016/j.renene.2020.05.089
Nakanishi SC, Nascimento VM, Rabelo SC, Sampaio ILM, Junqueira TL, Rocha GJM (2018) Comparative material balances and preliminary technical analysis of the pilot scale sugarcane bagasse alkaline pretreatment to 2G ethanol production. Ind Crop Prod 120:187–197. https://doi.org/10.1016/j.indcrop.2018.04.064
Xu C, Zhang J, Zhang Y, Guo Y, Xu H, Liang C, Wang Z, Xu J (2019) Lignin prepared from different alkaline pretreated sugarcane bagasse and its effect on enzymatic hydrolysis. Int J Biol Macromol 141:484–492. https://doi.org/10.1016/j.ijbiomac.2019.08.263
Jiang LQ, Fang Z, Li XK, Luo J, Fan SP (2013) Combination of dilute acid and ionic liquid pretreatments of sugarcane bagasse for glucose by enzymatic hydrolysis. Process Biochem 48:1942–1946. https://doi.org/10.1016/j.procbio.2013.09.012
Bernier-Oviedo DJ, Rincon-Moreno JA, Solanilla-Duqué JF, Munoz-Hernandez JA, Váquiro-Herrera HA (2018) Comparison of two pretreatments methods to produce second generation bioethanol resulting from sugarcane bagasse. Ind Crop Prod 122:414–421. https://doi.org/10.1016/j.indcrop.2018.06.012
Patel H, Chapla D, Shah A (2017) Bioconversion of pretreated sugarcane bagasse using enzymatic and acid followed by enzymatic hydrolysis approaches for bioethanol production. Renew Energy 109:323–331. https://doi.org/10.1016/j.renene.2017.03.057
Hilares RT, Dionizio RM, Muñoz SS, Prado CA, de Sousa JR, da Silva SS, Santos JC (2020) Hydrodynamic cavitation-assisted continuous pretreatment of sugarcane bagasse for ethanol production: effects of geometric parameters of the cavitation device. Ultrason Sonochem 63:104931. https://doi.org/10.1016/j.ultsonch.2019.104931
Ascencio JJ, Chandel AK, Philippini RR, da Silva SS (2019) Comparative study of cellulosic sugars production from sugarcane bagasse after dilute nitric acid, dilute sodium hydroxide and sequential nitric acid-sodium hydroxide pretreatment. Biomass Convers Biorefin 1–10. https://link.springer.com/article/10.1007/s13399-019-00547-6
Liu Y, Zhang B, Wang W, He M, Xu J, Yuan Z (2017) Evaluation of the solvent water effect on high solids saccharification of alkali-pretreated sugarcane bagasse. Bioresour Technol 235:12–17. https://doi.org/10.1016/j.biortech.2017.03.088
de Godoy CM, Machado DL, da Costa AC (2019) Batch and fed-batch enzymatic hydrolysis of pretreated sugarcane bagasse-assays and modeling. Fuel 253:392–399. https://doi.org/10.1016/j.fuel.2019.05.038
Batalha LAR, Han Q, Jameel H, Chang H, Colodette JL, Borges Gomes FJ (2015) Production of fermentable sugars from sugarcane bagasse by enzymatic hydrolysis after autohydrolysis and mechanical refining. Bioresour Technol 180:97–105. https://doi.org/10.1016/j.biortech.2014.12.060
Chang M, Li D, Wang W, Chen D, Zhang Y, Hu H, Ye X (2017) Comparison of sodium hydroxide and calcium hydroxide pretreatments on the enzymatic hydrolysis and lignin recovery of sugarcane bagasse. Bioresour Technol 244:1055–1058. https://doi.org/10.1016/j.biortech.2017.08.101
Li X, Li M, Pu Y, Ragauskas AJ, Klett AS, Thies M, Zheng Y (2018) Inhibitory effects of lignin on enzymatic hydrolysis: the role of lignin chemistry and molecular weight. Renew Energy 123:664–674. https://doi.org/10.1016/j.renene.2018.02.079
Adsul MG, Varma AJ, Gokhale DV (2007) Lactic acid production from waste sugarcane bagasse derived cellulose. Green Chem 9:58–62 https://pubs.rsc.org/en/content/articlelanding/2007/gc/b605839f#!divCitation
Unrean P (2018) Optimized feeding schemes of simultaneous saccharification and fermentation process for high lactic acid titer from sugarcane bagasse. Ind Crop Prod 111:660–666. https://doi.org/10.1016/j.indcrop.2017.11.043
Gonzalez-Leos A, Bustos-Vazquez MG, Rodriguez-Castillejos GC, Rodriguez-Duran LV, Del Angel-Del Angel A (2020) Kinetics of lactic acid fermentation from sugarcane bagasse by Lactobacillus pentosus. Rev Mex Ing Quim 19:377–386. https://doi.org/10.24275/rmiq/Alim618
Patel MA, Ou MS, Ingram LO, Shanmugam KT (2005) Simultaneous saccharification and co-fermentation of crystalline cellulose and sugarcane bagasse hemicellulose hydrolysate to lactate by a thermotolerant acidophilic Bacillus sp. Biotechnol Prog 21:1453–1460. https://doi.org/10.1021/bp0400339
Van der Pol EC, Eggink G, Weusthuis RA (2016) Production of l (+) lactic acid from acid pretreated sugarcane bagasse using Bacillus coagulans DSM2314 in a simultaneous saccharification and fermentation strategy. Biotechnol Biofuels 9:248 https://biotechnologyforbiofuels.biomedcentral.com/articles/10.1186/s13068-016-0646-3
De Oliveira RA, Schneider R, Rossell CEV, MacielFilho R, Venus J (2019) Polymer grade L-lactic acid production from sugarcane bagasse hemicellulosic hydrolysate using Bacillus coagulans. Bioresour Technol Rep 6:26–31. https://doi.org/10.1016/j.biteb.2019.02.003
Jiang T, Qiao H, Zheng Z, Chu Q, Li X, Yong Q, Ouyang J (2016) Lactic acid production from pretreated hydrolysates of corn stover by a newly developed Bacillus coagulans strain. PLoS One 11:e0149101. https://doi.org/10.1371/journal.pone.0149101
Baral P, Jain L, Kurmi AK, Kumar V, Agrawal D (2019) Augmented hydrolysis of acid pretreated sugarcane bagasse by PEG 6000 addition: a case study of Cellic CTec2 with recycling and reuse. Bioprocess Biosyst Eng 43:473–482. https://doi.org/10.1007/s00449-019-02241-3
López-Gómez JP, Alexandri M, Schneider R, Venus J (2019) A review on the current developments in continuous lactic acid fermentations and case studies utilising inexpensive raw materials. Process Biochem 79:1–10. https://doi.org/10.1016/j.procbio.2018.12.012
Krull S, Brock S, Prüße U, Kuenz A (2020) Hydrolyzed agricultural residues—low-cost nutrient sources for l-lactic acid production. Fermentation. 6:97. https://doi.org/10.3390/fermentation6040097
De Oliveira RA, Alexandri M, Komesu A, Venus J, Rossell CEV, Maciel Filho R (2019) Current advances in separationand purification of second-generation lactic acid. Sep Purif Rev 49:159–175. https://doi.org/10.1080/15422119.2019.1590412
Prabhu AA, Bosakornranut E, Amraoui Y, Agarwal D, Coulon F, Vivekanand V, Thakur VK, Kumar V (2020) Assessing the potential of newly isolated Pichia fermentans for xylitol production using non-detoxified xylose rich pre-hydrolysate derived from sugarcane bagasse. https://doi.org/10.21203/rs.3.rs-45506/v1
Prabhu AA, Ledesma-Amaro R, Lin CSK, Coulon F, Thakur VK, Kumar V (2020b) Bioproduction of succinic acid from xylose by engineered Yarrowia lipolytica without pH control. Biotechnol Biofuels 13:113. https://doi.org/10.1186/s13068-020-01747-3
Acknowledgments
The authors are thankful to Mr. Shivajirao Deshmukh, Director General, VSI for providing the necessary facilities to complete this work and his constant motivation.
Funding
This research was financially supported by the Department of Biotechnology (DBT), Govt of India to VSI, Pune under the Indo-UK Industrial Waste Challenge 2017 project.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Nalawade, K., Saikia, P., Behera, S. et al. Assessment of multiple pretreatment strategies for 2G L-lactic acid production from sugarcane bagasse. Biomass Conv. Bioref. 13, 647–660 (2023). https://doi.org/10.1007/s13399-020-01163-5
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13399-020-01163-5