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Durability and Mechanical Aspects of UHPC Incorporating Fly Ash and Natural Pozzolan

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Abstract

Silica fume (SF), an ultra-fine pozzolanic material that is a by-product of industrial processes, is essentially used as mineral filler in the manufacture of ultra-high-performance concrete (UHPC) at a high dosage. However, its high cost can be a significant barrier to UHPC production, particularly in areas where local sources are not available. The aim of this study is to investigate the feasibility of partially replacing SF with two other pozzolanic waste materials, fly ash (FA) and natural pozzolan (NP), for UHPC production. Six different mixes of UHPC were designed, produced and tested initially for workability and compressive strength, considering different constitutions of FA and NP to partially substitute SF. Based on fulfilling the minimum requirements of flow and compressive strength of a UHPC mix, three UHPC mixes, including the control mix with SF alone, were considered for a detailed assessment of their performance in terms of strength, shrinkage, and durability characteristics, including resistance against reinforcement corrosion. Results reveal that both pozzolanic waste materials can be used to replace SF up to 60% to produce UHPC mixes without compromising strength and durability. The outcome of this study would help in reducing the consumption of SF and produce UHPC by utilizing FA and NP as partial replacements of SF when SF is not available locally as a waste material.

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Acknowledgements

We would like to express our sincere gratitude for the support received from the Civil and Environmental Engineering Department and the Research Institute at King Fahd University of Petroleum and Minerals, Dhahran, Saudi Arabia. Their assistance was invaluable in the successful completion of this work.

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Authors and Affiliations

  1. Department of Civil and Environmental Engineering, King Fahd University of Petroleum and Minerals, 31261, Dhahran, Saudi Arabia

    Shamsad Ahmad, Amin Al-Fakih & Mohammed A. Al-Osta

  2. Interdisciplinary Research Center for Construction and Building Materials, King Fahd University of Petroleum and Minerals, 31261, Dhahran, Saudi Arabia

    Shamsad Ahmad, Ashraf A. Bahraq, Amin Al-Fakih & Mohammed A. Al-Osta

  3. Applied Research Center for Metrology, Standards and Testing, King Fahd University of Petroleum and Minerals, 31261, Dhahran, Saudi Arabia

    Mohammed Maslehuddin

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Ahmad, S., Bahraq, A.A., Al-Fakih, A. et al. Durability and Mechanical Aspects of UHPC Incorporating Fly Ash and Natural Pozzolan. Arab J Sci Eng 49, 5255–5266 (2024). https://doi.org/10.1007/s13369-023-08416-1

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