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Studies on Super Duplex Stainless Steel Manufactured by Wire Arc Additive Manufacturing

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Abstract

The oil and gas industries have been extensively utilizing 25Cr super duplex stainless steels because of their excellent mechanical properties and corrosion resistance. Wire arc additive manufacturing technology was employed to fabricate thin wall using ER2594 filler wire. The microstructural examination exposed the presence of ferrite, intragranular austenite, Widmanstätten austenite, grain-boundary austenite and secondary austenite. It was found that the austenite-ferrite fraction varied across the wall due to the complex cyclic thermal history during deposition. Detrimental phases such as sigma-σ or lambda-λ were not observed due to lower heat input and suitable inter-pass temperature. Micro-hardness measurements showed the gradual variation of hardness along the built direction (281–310HV0.2). Tensile specimens exposed anisotropy, and the tensile properties were better than the wrought counterparts and meet the minimum requirements as mentioned in ASTM A240/A240M-20a and ANSI/NACE MR0175/ISO 15156-1:2015.

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Authors and Affiliations

  1. Department of Mechanical Engineering, National Institute of Technology, Tiruchirappalli, Tamil Nadu, 620015, India

    A. Rajesh Kannan & N. Siva Shanmugam

  2. School of Mechanical Engineering, Vellore Institute of Technology, Vellore, Tamil Nadu, 632104, India

    K. Devendranath Ramkumar

  3. Department of Mechanical Engineering, Coimbatore Institute of Engineering and Technology, Coimbatore, Tamil Nadu, 641109, India

    V. Rajkumar

Authors
  1. A. Rajesh Kannan
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  2. N. Siva Shanmugam
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  3. K. Devendranath Ramkumar
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Correspondence to N. Siva Shanmugam.

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Kannan, A.R., Shanmugam, N.S., Ramkumar, K.D. et al. Studies on Super Duplex Stainless Steel Manufactured by Wire Arc Additive Manufacturing. Trans Indian Inst Met 74, 1673–1681 (2021). https://doi.org/10.1007/s12666-021-02257-y

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  • DOI: https://doi.org/10.1007/s12666-021-02257-y

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