Skip to main content
Log in

Comparison of selective flocculation of low grade goethitic iron ore fines using natural and synthetic polymers and a graft copolymer

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

This study aims to beneficiate low grade goethitic iron ore fines using a selective flocculation process. Selective flocculation studies were conducted using different polymers such as starch amylopectin (AP), poly acrylic acid (PAA), and a graft copolymer (AP-g-PAA). The obtained results were analyzed; they indicate the enhancement of the iron ore grade from 58.49% to 67.52% using AP-g-PAA with a recovery of 95.08%. In addition, 64.45% Fe with a recovery of 88.79% was obtained using AP. Similarly, using PAA, the grade increased to 63.46% Fe with a recovery of 82.10%. The findings are also supported by characterizing concentrates using X-ray diffraction (XRD) and electron probe microanalysis (EPMA) techniques.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. A.C. Araujo, P.R.M. Viana, and A.E.C. Peres, Reagents in iron ores flotation, Miner. Eng., 18(2005), No. 2, p. 219.

    Article  Google Scholar 

  2. M. Ma, Froth flotation of iron ores, Int. J. Min. Eng. Miner. Process., 1(2012), No. 2, p. 56.

    Article  Google Scholar 

  3. M. Dworzanowski, Maximizing the recovery of fine iron ore using magnetic separation, J. South Afr. Inst. Min. Metall., 112(2012), No. 3, p. 197.

    Google Scholar 

  4. S. Roy, Recovery improvement of fine iron ore particles by multi gravity separation, Open Miner. Process. J., 2(2009), p. 17.

    Article  Google Scholar 

  5. P. Pradip, Beneficiation of alumina rich Indian iron ore slimes, Met. Mater. Processes, 6(1994), No. 3, p. 179.

    Google Scholar 

  6. N.R. Mandre, Selective flocculation of low-grade iron ore fines, [in] XXVI International Mineral Processing Congress, New Delhi, 2012, p. 3220.

    Google Scholar 

  7. L.O. Filippov, V.V. Severov, and I.V. Filippova, Mechanism of starch adsorption on Fe–Mg–Al-bearing amphiboles, Int. J. Miner. Process., 123(2013), No. 6, p. 120.

    Article  Google Scholar 

  8. L. Panda, S.K. Biswal, and V. Tathavadkar, Beneficiation of synthetic iron ore kaolinite mixture using selective flocculation, J. Miner. Mater. Charact. Eng., 9(2010), No. 11, p. 973.

    Google Scholar 

  9. M. Dash, R.K. Dwari, S.K. Biswal, P.S.R. Reddy, P. Chattopadhyay, and B.K. Mishra, Studies on the effect of flocculant adsorption on the dewatering of iron ore tailings, Chem. Eng. J., 173(2011), No. 2, p. 318.

    Article  Google Scholar 

  10. R. Kumar and N.R. Mandre, Characterization and beneficiation of iron ore tailings by selective flocculation, Trans. Indian Inst. Met., 69(2016), No. 7, p. 1459.

    Article  Google Scholar 

  11. S.A. Ravishankar, Pradip, and N.K. Khosla, Selective flocculation of iron oxide from its synthetic mixtures with clays: a comparison of polyacrylic acid and starch polymers, Int. J. Miner. Process., 43(1995), No. 3-4, p. 235.

    Google Scholar 

  12. S. Mathur, P. Singh, and B.M. Moudgil, Advances in selective flocculation technology for solid-solid separations, Int. J. Miner. Process., 58(2000), No. 1-4, p. 201.

    Article  Google Scholar 

  13. M. Schintu, P. Meloni, and A. Contu, Aluminum fractions in drinking water from reservoirs, Ecotoxicol. Environ. Saf., 46(2000), No. 1, p. 29.

    Article  Google Scholar 

  14. J. Xiao and Q. Zhou, Natural Polymer Flocculants, Chemical Industry Press, Beijing, 2005.

    Google Scholar 

  15. A.K. Sarkar, N.R. Mandre, A.B. Panda, and S. Pal, Amylopectin graft with poly (acrylic acid): Development and application of a high performance flocculant, Carbohydr. Polym., 95(2013), No. 2, p. 753.

    Article  Google Scholar 

  16. W.P. Talmage and E.B. Fitch, Determining thickener unit areas, Ind. Eng. Chem., 47(1955), No. 1, p. 38.

    Article  Google Scholar 

  17. N.R. Mandre and D. Panigrahi, Studies on selective flocculation of complex sulphides using cellulose xanthate, Int. J. Miner. Process., 50(1997), No. 3, p. 177.

    Article  Google Scholar 

Download references

Acknowledgements

The authors gratefully acknowledge the Steel Authority of India Limited for providing low grade iron ore samples for this investigation and also the National Metallurgical Laboratory, Jamshedpur for their kind support. The authors would also like to thank Central Research Facility, Indian Institute of Technology (ISM) Dhanbad for providing analytical facilities.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kichakeswari Tudu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tudu, K., Pal, S. & Mandre, N.R. Comparison of selective flocculation of low grade goethitic iron ore fines using natural and synthetic polymers and a graft copolymer. Int J Miner Metall Mater 25, 498–504 (2018). https://doi.org/10.1007/s12613-018-1596-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-018-1596-5

Keywords

Navigation