Skip to main content
Log in

Thermodynamic analysis of the carbothermic reduction of a high-phosphorus oolitic iron ore by FactSage

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

A thermodynamic analysis of the carbothermic reduction of high-phosphorus oolitic iron ore (HPOIO) was conducted by the FactSage thermochemical software. The effects of temperature, C/O ratio, additive types, and dosages both on the reduction of fluorapatite and the formation of liquid slag were studied. The results show that the minimum thermodynamic reduction temperature of fluorapatite by carbon decreases to about 850°C, which is mainly ascribed to the presence of SiO2, Al2O3, and Fe. The reduction rate of fluorapatite increases and the amount of liquid slag decreases with the rise of C/O ratio. The reduction of fluorapatite is hindered by the addition of CaO and Na2CO3, thereby allowing the selective reduction of iron oxides upon controlled C/O ratio. The thermodynamic results obtain in the present work are in good agreement with the experimental results available in the literatures.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J.B. Maynardand and F.B. Van Houten, Descriptive model of oolitic ironstones, Developments in Mineral Deposit Modeling, Edited by J.D. Bliss, U.S. Geological Survey Bulletin, Washington, 2004, p. 39.

  2. Y.M. Zhao and C.S. Bi, Time–space distribution and evolution of the Ningxiang type sedimentary iron deposits, Miner. Deposits, 19(2000), No. 4, p. 350.

    Google Scholar 

  3. W. Yu, T.C. Sun, J. Kou, Y.X. Wei, C.Y. Xu, and Z.Z. Liu, The function of Ca(OH)2 and Na2CO3 as additive on the reduction of high-phosphorus oolitic hematite–coal mixed pellets, ISIJ Int., 53(2013), No. 3, p. 427.

    Article  Google Scholar 

  4. G.H. Li, S.H. Zhang, M.J. Rao, Y.B. Zhang, and T. Jiang, Effects of sodium salts on reduction roasting and Fe–P separation of high-phosphorus oolitic hematite ore, Int. J. Miner. Process., 124(2013), p. 26.

    Article  Google Scholar 

  5. Y.L. Li, T.C. Sun, J. Kou, Q. Guo, and C.Y. Xu, Study on phosphorus removal of high-phosphorus oolitic hematite by coal-based direct reduction and magnetic separation, Miner. Process. Extr. Metall. Rev., 35(2014), No. 1, p. 66.

    Article  Google Scholar 

  6. D.W. Yang, T.C. Sun, H.F. Yang, C.Y. Xu, C.Y. Qi, and Z.X. Li, Dephosphorization mechanism in a roasting process for direct reduction of high-phosphorus oolitic hematite in west Hubei Province, China, J. Univ. Sci. Technol. Beijing, 32(2010), No. 8, p. 968.

    Google Scholar 

  7. J.C. Zhou, Z.L. Xue, H.F. Zhang, and Z.Q. Li, Study on phosphorus removal technology of high-phosphorus oolitic hematite, Ironmaking, 26(2007), No. 2, p. 40.

    Google Scholar 

  8. W. Yu, T.C. Sun, Q. Cui, C.Y. Xu, and J. Kou, Effect of coal type on the reduction and magnetic separation of a high-phosphorus oolitic hematite ore, ISIJ Int., 55(2015), No. 3, p. 536.

    Article  Google Scholar 

  9. H. Han, D. Duan, P. Yuan, and S. Chen, Recovery of metallic iron from high phosphorus oolitic hematite by carbothermic reduction and magnetic separation, Ironmaking Steelmaking, 42(2015), No. 7, p. 542.

    Article  Google Scholar 

  10. S.J. Bai, S.M. Wen, D.W. Liu, W.B. Zhang, and Q.B. Cao, Beneficiation of high phosphorus limonite ore by sodium- carbonate-added carbothermic reduction, ISIJ Int., 52(2012), No. 10, p. 1757.

    Article  Google Scholar 

  11. H.L. Han, D.P. Duan, X. Wang, and S.M. Chen, Innovative method for separating phosphorus and iron from high-phosphorus oolitic hematite by iron nugget process, Metall. Mater. Trans. B, 45(2014), No. 5, p. 1634.

    Article  Google Scholar 

  12. Y.L. Li, T.C. Sun, C.Y. Xu, and Z.H. Liu, New dephosphorizing agent for phosphorus removal from high-phosphorus oolitic hematite ore in direct reduction roasting, J. Cent. South Univ. Sci. Technol., 43(2012), No. 3, p. 827.

    Google Scholar 

  13. G.H. Li, M.J. Rao, C.Z. Ouyang, S.H. Zhang, Z.W. Peng, and T. Jiang, Distribution characteristics of phosphorus in the metallic iron during solid-state reductive roasting of oolitic hematite ore, ISIJ Int., 55(2015), No. 11, p. 1.

    Google Scholar 

  14. C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, K. Hack, I.H. Jung, Y.B. Kang, J. Melançon, A.D. Pelton, C. Robelin, and S. Petersen, FactSage thermochemical software and databases-recent developments, Calphad, 33(2009), No. 2, p. 295.

    Article  Google Scholar 

  15. J. Mu, F. Leder, W.C. Park, R.A. Hard, J. Megy, and H. Reiss, Reduction of phosphate ores by carbon: Part I. Process variables for design of rotary kiln system, Metall. Trans. B, 17(1986), No. 4, p. 861.

    Article  Google Scholar 

  16. C.R. Borra, S. Dwarapudi, G. Kapure, V. Tathavadkar, and M.B. Denys, Effect of alumina on slag–metal separation during iron nugget formation from high alumina Indian iron ore fines, Ironmaking Steelmaking, 40(2013), No. 6, p. 443.

    Article  Google Scholar 

  17. Y.L. Li, T.C. Sun, A.H. Zou, and C.Y. Xu, Effect of coal levels during direct reduction roasting of high phosphorus oolitic hematite ore in a tunnel kiln, Int. J. Min. Sci. Technol., 22(2012), No. 3, p. 323.

    Article  Google Scholar 

  18. Y.S. Sun, Y.X, Han, P. Gao, Z.H. Wang, and D.Z. Ren, Recovery of iron from high phosphorus oolitic iron ore using coal-based reduction followed by magnetic separation, Int. J. Miner. Metall. Mater., 20(2013), No. 5, p. 411.

    Article  Google Scholar 

  19. S.J. Bai, S.M. Wen, D.W. Liu, W.B. Zhang, and Y.J. Xian, Catalyzing carbothermic reduction of siderite ore with high content of phosphorus by adding sodium carbonate, ISIJ Int., 51(2011), No. 10, p. 1601.

    Article  Google Scholar 

  20. J.S.J. Van Deventer and P.R. Visser, On the role of the Boudouard reaction in the isothermal reduction of iron ore by char and graphite, Thermochim. Acta, 111(1987), p. 89.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wen Yu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yu, W., Tang, Qy., Chen, Ja. et al. Thermodynamic analysis of the carbothermic reduction of a high-phosphorus oolitic iron ore by FactSage. Int J Miner Metall Mater 23, 1126–1132 (2016). https://doi.org/10.1007/s12613-016-1331-z

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-016-1331-z

Keywords

Navigation