Skip to main content
Log in

Liquid Flooding From an Evaporator Upon Compressor Start-up in Microgravity

  • Original Article
  • Published:
Microgravity Science and Technology Aims and scope Submit manuscript

Abstract

Vapor compression cycles are not an established technology for microgravity applications yet. One reason for the low technology readiness level in microgravity is the concern of liquid flooding from the evaporator, which could reduce the lifetime of the compressor. Liquid refrigerant can accumulate in the evaporator while the cycle is turned off and slug into the suction line upon the next compressor start-up. This paper describes experiments on parabolic flights, which investigated this issue. A test stand was designed to observe liquid flooding from the evaporator upon compressor start-up. The time from compressor start-up until flooding first occurred and the duration of flooding were recorded and used as quantifiers. They showed that the occurrence of liquid flooding is mainly a function of the refrigerant mass in the evaporator before start-up and that there is a mass threshold below which flooding does not occur. Test were conducted with an off the shelf and one similarly sized transparent evaporator. The hypothesis that the threshold would be significantly smaller in microgravity was not confirmed with the data collected on the parabolic flights. Instead, flooding typically occurred at the same charge level for both evaporators and both testing environments. Flow visualizations showed that mostly stratified flow during start-up in ground testing became mostly annular flow in microgravity. Both flow regimes keep liquid close to the wall so that vapor generated during the start-up process can escape through a void tunnel.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

Data Availability

The datasets generated during and/or analyzed during the current study are available from the corresponding author on reasonable request.

Abbreviations

\({g}_{e}\) :

Earth gravity (\(\approx\) 9.8 m/s2)

\(\Delta {T}_{start}\) :

Time from turning on pump till the first flooding.

\(\Delta {T}_{flooding\; ends}\) :

Time from turning on the pump until flooding stops.

\(\Delta {T}_{elapsed}\) :

Time from the first until the last indication of flooding.

\(\Delta {T}_{0G}\) :

Time of microgravity.

\(\Delta {T}_{70 kPa}\) :

Time from turning on the pump until the pressure reached 70 kPa.

h:

Enthalpy [kJ/kg]

P:

Pressure [kPa]

\({P}_{in}\) :

Pressure at test section inlet [kPa].

\({P}_{out}\) :

Pressure at test section outlet [kPa].

VCC:

Vapor compression cycle

References

  • Beck, P.E., Brendel, L.P.M., Ore, J.P., Braun, J.E., Groll, E.A.: Investigation of two-phase refrigerant behavior upon cycle startup for compressor protection in microgravity applications, in: Purdue Conferences 202One. West Lafayette, IN, USA (2021). https://docs.lib.purdue.edu/cgi/viewcontent.cgi?article=3259&context=iracc

  • Bell, I.H., Wronski, J., Quoilin, S., Lemort, V.: Pure and pseudo-pure fluid thermophysical property evaluation and the open-source thermophysical property library CoolProp. Ind. Eng. Chem. Res. 53, 2498–2508 (2014). https://doi.org/10.1021/ie4033999

    Article  Google Scholar 

  • Brendel, L.P.M., Braun, J.E., Groll, E.A.: Matching testing possibilities and needed experiments for successful vapor compression cycles in microgravity. In: 3rd International Conference for Refrigeration and Cryogenic Engineering, Air Conditioning and Life Support Systems. Moscow, Russia (2019).

  • Brendel, L.P.M., Caskey, S.L., Braun, J.E., Groll, E.A.: Vapor compression refrigeration testing on parabolic flights: Part 2 - heat exchanger performance. Int. J. Refrig 135, 254–260 (2022a). https://doi.org/10.1016/j.ijrefrig.2021.12.013

    Article  Google Scholar 

  • Brendel, L.P.M., Caskey, S.L., Ewert, M.K., Hengeveld, D., Braun, J.E., Groll, E.A.: Review of vapor compression refrigeration in microgravity environments. Int. J. Refrig 123, 169–179 (2021). https://doi.org/10.1016/j.ijrefrig.2020.10.006

    Article  Google Scholar 

  • Brendel, L.P.M., Caskey, S.L., Ewert, M.K., Lee, F., Braun, J.E., Groll, E.A.: Vapor compression refrigeration testing on parabolic flights: Part 1 - cycle stability. Int. J. Refrig 136, 152–161 (2022b). https://doi.org/10.1016/j.ijrefrig.2022.01.023

    Article  Google Scholar 

  • Breuker, M., Braun, J.E.: Common faults and their impacts for rooftop air conditioners. HVAC&R Res. 4, 303–318 (1998). https://doi.org/10.1080/10789669.1998.10391406

    Article  Google Scholar 

  • Foster, T.G.: Compressor protection. ASHRAE J. 9, 59–62 (1967)

    Google Scholar 

  • Homitz, J., Scaringe, R., Cole, G.: Evaluation of a Vapor-Compression Thermal Management System for Reliability While Operating Under Thermal Transients. Presented at the Power Systems Conference, pp. 2010–01–1733. ( 2010). https://doi.org/10.4271/2010-01-1733

  • Klein, S.A., Alvarado, F.L.: Engineering Equation Solver (EES). F-Chart Software, Madison, WI (2002)

    Google Scholar 

  • Liang, N., Shao, S., Tian, C., Yan, Y.: Dynamic simulation of variable capacity refrigeration systems under abnormal conditions. Appl. Therm. Eng. 30, 1205–1214 (2010). https://doi.org/10.1016/j.applthermaleng.2010.01.038

    Article  Google Scholar 

  • Liu, Z., Soedel, W.: A mathematical model for simulating liquid and vapor two-phase compression processes and investigating slugging problems in compressors. HVAC&R Res. 1, 99–109 (1995). https://doi.org/10.1080/10789669.1995.10391312

    Article  Google Scholar 

  • Ore, J.P.: Purdue-DC-Nanogrid-House-Project [WWW Document]. Purdue-DC-Nanogrid-House-Project. (2021). https://github.com/Purdue-DC-Nanogrid-House-Project/eco-iot-daq

  • Prasad, B.G.S.: Effect of liquid on a reciprocating compressor. J. Energy Res. Technol. 124, 187–190 (2002). https://doi.org/10.1115/1.1491981

    Article  Google Scholar 

  • Siewert, H.G.: Compressor Tolerance to Liquid Refrigerant. Presented at the International Compressor Engineering Conference, West Lafayette, IN, USA (1972).

  • Singh, R., Nieter, J.J., Prater Jr., G.: An Investigation of the Compressor Slugging Phenomenon. In: ASHRAE Transactions 1986. Presented at the ASHRAE Winter Conference 1986, San Francisco (1986).

  • Skipworth, A., Caskey, S.L., Brendel, L.P.M., Gomes, A., Chhajed, R., Phalak, S., Phatak, S., Groll, E.A.: Zero Gravity Effects on Vapor Compression Cycle Performance for Cold Food Storage with Oil-Free Scroll Compression. In: Thermal & Fluids Analysis Workshop (TFAWS). Virtual (2021).

Download references

Acknowledgements

The authors appreciate the financial support of Air Squared. The support of this work by NASA under SBIR contract 80NSSC18C0049 is gratefully acknowledged. The experiments would not have been possible without major support from the technical shop of the Ray W. Herrick Laboratories: Frank Lee, Charles Baxter, Ryan Thayer and Robert Hughes.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Leon P. M. Brendel.

Ethics declarations

Competing of Interests

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Highlights

- Experimental investigation of liquid flooding from an evaporator upon compressor start-up

- Transparent evaporator that mimics behavior of real evaporator

- Liquid flooding quantifiers for microgravity similar to normal gravity

- Flow visualizations of start-up process in normal and microgravity

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Brendel, L.P., Beck, P.E., Caskey, S.L. et al. Liquid Flooding From an Evaporator Upon Compressor Start-up in Microgravity. Microgravity Sci. Technol. 34, 73 (2022). https://doi.org/10.1007/s12217-022-09978-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s12217-022-09978-9

Keywords

Navigation