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Reliability optimization of cutting parameters considering the diameter error of slender shaft

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Abstract

In slender shaft turning, any diameter error in the workpieces can cause cutting tool wear and poor machining accuracy. Published research ignores the integrated analysis of diameter error, the randomness of parameters, and optimization models. This paper sets material removal rate (MRR) as the optimization objective function and considers the randomness of cutting parameters in a reliability parameter optimization model design, under the constraint of diameter error. The cutting force is calculated based on the unequal shear zone model and is used in finite element analysis of the slender shaft, deriving the diameter error model. The derived complex error model is replaced by the Kriging fitting method, reducing the calculation time to less than 1 %. Single loop sequence optimization and reliability assessment (SORA) is used to optimize reliability. The results show significant improvement of the MRR, while the reliability of each constraint condition is close to 1.

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Acknowledgments

This research is supported by the National Natural Science Foundation of China (51975110), the Liaoning Revitalization Talents Program (XLYC1907171), and Fundamental Research Funds for the Central Universities (N2003005).

Author information

Authors and Affiliations

  1. School of Mechanical Engineering and Automation, Northeastern University, Shenyang, 110819, China

    Pengfei Ding, Xianzhen Huang, Yuxiong Li & Guodong Yang

  2. Key Laboratory of Vibration and Control of Aero-Propulsion Systems Ministry of Education of China, Northeastern University, Shenyang, 110819, China

    Xianzhen Huang

  3. CRRC Qingdao Sifang Rolling Stock Res Inst COLTD, Qingdao, 266031, China

    Guodong Yang

Authors
  1. Pengfei Ding
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  2. Xianzhen Huang
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  3. Yuxiong Li
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  4. Guodong Yang
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Corresponding author

Correspondence to Xianzhen Huang.

Additional information

Pengfei Ding received the M.S. degree from School of Mechanical Engineering and Automation in Northeast University in 2020, where he is currently pursuing the Ph.D. degree. His main interests include mechanical reliability design and analysis of machine tool cutting stability.

Xianzhen Huang received the M.S. degree and Ph.D. degree from School of Mechanical Engineering and Automation in Northeast University. He conducted scientific research as a visiting student with the Durham University in 2018. He is currently a Professor and also the Deputy Director of the Research Center for Mechanical Reliability and Dynamics with Northeast University. He was selected in new century talent supporting project by Ministry of Education in China and was awarded the First Prize in Liaoning Province Science and Technology Award. His research interests include design under uncertainty, machine tool dynamics and metamodeling.

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Ding, P., Huang, X., Li, Y. et al. Reliability optimization of cutting parameters considering the diameter error of slender shaft. J Mech Sci Technol 35, 4673–4683 (2021). https://doi.org/10.1007/s12206-021-0934-0

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  • DOI: https://doi.org/10.1007/s12206-021-0934-0

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