Skip to main content
Log in

Experimental study on mechanical and tribology behaviors of Mg-SiC nano/micro composite produced by friction stir process

  • Original Article
  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

One of the major challenges in producing composites is the uniform distribution of micro/nano-sized particles in the metal matrix by powder metallurgy methods and liquid state processes. Friction stir process (FSP) is a solid process used to produce composites for modifying the microstructure and improving material properties due to the longer heat exposure time and the multi-pass FSP process results in more strengthening phases forming and homogeneous distribution in the matrix. In this study, a groove with a size of 5×5 mm was created on the pure Mg sheet. Then, the SiC reinforcing particles with the micro and nano-size were poured into the groove separately. The properties of the produced prototypes, such as microhardness, tensile strength, and wear resistance, were investigated. The results showed that the hardness and tensile strength of the reinforced samples were improved compared to the pure Mg sheet. The average hardness of pure Mg increased from 69.45 HV to 74.34 HV in the micro composite and 82.1 HV in the nanocomposite. The results of the tensile test also showed improvement from 160.01 MPa for pure Mg to 214.01 MPa for nanocomposite and 189 MPa for micro composite. Also, the wear rate decreased from 0.09 mg/m for the pure Mg sample to 0.05 mg/m for the micro composite sample and 0.02 mg/m for the nanocomposite sample; the abrasion resistance improved as well.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. F.-j. Liu, Q.-s. Meng and Z.-s. Li, Microstructure and properties of alloying coating on AZ31B magnesium alloy, Transactions of Nonferrous Metals Society of China, 26 (2016) 2347–2354.

    Article  Google Scholar 

  2. Y. Yang, C. Lu, S. Peng, L. Shen, D. Wang, F. Qi and C. Shuai, Laser additive manufacturing of Mg-based composite with improved degradation behaviour, Virtual and Physical Prototyping (2020) 1–16.

  3. Y. Yang, C. He, E. Dianyu, W. Yang, F. Qi, D. Xie, L. Shen, S. Peng and C. Shuai, Mg bone implant: features, developments and perspectives, Materials and Design, 185 (2020) 108259.

    Article  Google Scholar 

  4. C. Shuai, Z. Dong, C. He, W. Yang, S. Peng, Y. Yang and F. Qi, A peritectic phase refines the microstructure and enhances Zn implants, Materials Research and Technology, 9 (2020) 2623–2634.

    Article  Google Scholar 

  5. C. Shuai, B. Wang, S. Bin, S. Peng and C. Gao, TiO2-induced in situ reaction in graphene oxide-reinforced AZ61 biocomposites to enhance the interfacial bonding, ACS Applied Materials and Interfaces, 12 (2020) 23464–23473.

    Article  Google Scholar 

  6. Z. Ma, A. Pilchak, M. Juhas and J. Williams, Microstructural refinement and property enhancement of cast light alloys via friction stir processing, Scripta Materialia, 58 (2008) 361–366.

    Article  Google Scholar 

  7. G. Man, Y.-c. Wu, M.-h. Jiao and X.-m. Huang, Structural and mechanical properties of CuZr/AlN nanocomposites, Transactions of Nonferrous Metals Society of China, 24 (2014) 380–384.

    Article  Google Scholar 

  8. Y. Mazaheri, F. Karimzadeh and M. Enayati, A novel technique for development of A356/Al2O3 surface nanocomposite by friction stir processing, Materials Processing Technology, 211 (2011) 1614–1619.

    Article  Google Scholar 

  9. A. Shahi, M. H. Sohi, D. Ahmadkhaniha and M. Ghambari, In situ formation of Al-Al 3 Ni composites on commercially pure aluminium by friction stir processing, The International Journal of Advanced Manufacturing Technology, 75 (2014) 1331–1337.

    Article  Google Scholar 

  10. A. Adetunla and E. Akinlabi, Mechanical characterization of Al/Ti-6Al-4V surface composite fabricated via FSP: a comparison of tool geometry and number of passes, Materials Research Express, 5 (2018) 115015.

    Article  Google Scholar 

  11. V. Sharma, Y. Gupta, B. M. Kumar and U. Prakash, Friction stir processing strategies for uniform distribution of reinforcement in a surface composite, Materials and Manufacturing Processes, 31 (2016) 1384–1392.

    Article  Google Scholar 

  12. ASTM E112–96, Standard Test Methods for Determining Average Grain Size, West Conshohocken, PA: ASTM International (2004).

    Google Scholar 

  13. G. Padmanaban and V. Balasubramanian, Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy-an experimental approach, Materials and Design, 30 (2009) 2647–2656.

    Article  Google Scholar 

  14. P. Cavaliere, R. Nobile, F. Panella and A. Squillace, Mechanical and microstructural behaviour of 2024–7075 aluminium alloy sheets joined by friction stir welding, International Journal of Machine Tools and Manufacture, 46 (2006) 588–594.

    Article  Google Scholar 

  15. F. J. Humphreys, P. B. Prangnell and R. Priestner, Finegrained alloys by thermomechanical processing, Current Opinion in Solid State and Materials Science, 5 (2001) 15–21.

    Article  Google Scholar 

  16. G. Faraji and P. Asadi, Characterization of AZ91/alumina nanocomposite produced by FSP, Materials Science and Engineering: A, 528(6) (2011) 2431–2440.

    Article  Google Scholar 

  17. P. Asadi, G. Faraji and M. K. Besharati, Producing of AZ91/SiC composite by friction stir processing (FSP), The International Journal of Advanced Manufacturing Technology, 51 (2010) 247–260.

    Article  Google Scholar 

  18. Ş. Kasman and S. Ozan, Effects of overlapping formed via pin-offsetting on friction stir weldability of AA7075-T651 aluminum alloy, Journal of Mechanical Science and Technology, 33(2) (2019) 819–828.

    Article  Google Scholar 

  19. Y. Du, H. Li, L. Yang and C. Luo, Accurate measurement of residual stresses of 2219-T87 aluminum alloy friction stir welding joints based on properties of joints, Journal of Mechanical Science and Technology, 32(1) (2018) 139–147.

    Article  Google Scholar 

  20. W. Tillmann and J. Nebel, Analysis of the mechanical properties of an arc sprayed WC-FeCSiMn coating: compression, bending, and tension behavior, Journal of Thermal Spray Technology, 20 (2011) 317–327.

    Article  Google Scholar 

  21. E. ASTM, Standard test methods for tension testing of metallic materials, Annual Book of ASTM Standards, ASTM (2001).

  22. A. Astm, G99: standard test method for wear testing with a pin-on-disk apparatus, ASTM Stand, G99 (2010) 1–5.

    Google Scholar 

  23. Majzoobi, G. Hossein and K. Rahmani, Mechanical characterization of Mg-B4C nanocomposite fabricated at different strain rates, International Journal of Minerals, Metallurgy and Materials, 27(2) (2020) 252–263.

    Article  Google Scholar 

  24. K. Rahmani and G. Majzoobi, The effect of particle size on microstructure, relative density and indentation load of Mg-B4C composites fabricated at different loading rates, Journal of Composite Materials, 54 (2020) 2297–2311.

    Article  Google Scholar 

  25. A. Tiwari, P. Singh, P. Pankaj, P. Biswas and S. D Kore, FSW of low carbon steel using tungsten carbide (WC-10wt.%Co) based tool material, Journal of Mechanical Science and Technology, 33(10) (2019) 4931–4938.

    Article  Google Scholar 

  26. K. Rahmani and G. Majzoobi, The effect of compaction loading rate on hardness and wear resistance of Mg-B4C nanocomposite, Materials Research Express, 6 (2019) 125081.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to K. Rahmani.

Additional information

Recommended by Editor Seungjae Min

Kaveh Rahmani graduated in mechanical engineering (Ph.D.) from Bu Ali Sina University. He is a postdoctoral researcher at Bu Ali Sina University. His current research interests include FGM, FML, nanocmposite, Powder metallurgy and compaction under high strain rate.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sadooghi, A., Rahmani, K. Experimental study on mechanical and tribology behaviors of Mg-SiC nano/micro composite produced by friction stir process. J Mech Sci Technol 35, 1121–1127 (2021). https://doi.org/10.1007/s12206-021-0225-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-021-0225-9

Keywords

Navigation