Skip to main content
Log in

Evaluation of J-groove weld residual stress and crack growth rate of PWSCC in reactor pressure vessel closure head

  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

Over the last decade, primary water stress corrosion cracking (PWSCC) has been frequently found in pressurized water reactor (PWR) applications. Especially, PWSCC has occurred in long-term operated PWRs. As this phenomenon leads to serious accidents, we must be beforehand with the anticipated problems. A typical PWR consists of J-groove welded components such as reactor pressure vessel closure head and nozzles. Reactor pressure vessel closure head is made of SA508 and it is covered by cladding. Alloy 600 is used for nozzles. And J-groove weld is conducted with alloy 82/182. Different material properties of these metals lead to residual stress and PWSCC consequentially. In this study, J-groove weld residual stress was investigated by a three-dimensional finite element analysis with an actual asymmetric J-groove weld model and process of construction. Also crack growth rate of PWSCC was evaluated from cracks applied on the penetration nozzles. Based on these two values, one cannot only improve the structural integrity of PWR, but also explain PWSCC behavior such that high residual stress at the J-groove weld area causes crack initiation and propagation through the surface of nozzles. In addition, crack behavior was predicted at the various points around the nozzle.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. P. Asoka-Kumar, B. D. Wirth, P. A. Sterne, R. H. Howell and G. R. Odette, Composition and magnetic character of nanometre-size Cu precipitates in reactor pressure vessel steels: Implications for nuclear power plant lifetime extension, Philosophical Magazine Letters, 82 (11) (2002) 609–615.

    Article  Google Scholar 

  2. P. J. Bouchard, Residual stresses in lifetime and structural integrity assessment, Philosophical Magazine Letters, 82 (11) (2002) 609–615.

    Article  Google Scholar 

  3. P. Dong and F. W. Brust, Welding residual stresses and effects on fracture in pressure vessel and piping components: A millennium review and beyond, Journal of Pressure Vessel Technology, 122 (3) (2000) 329–338.

    Article  Google Scholar 

  4. G. A. White, N. S. Nordmann, J. Hickling and C. D. Harrington, Development of crack growth rate disposition curves for Primary Water Stress Corrosion Cracking (PWSCC) of alloy 82, 182, and 132 weldments, 12 th International Conference on Environmental Degradation of Materials in Nuclear Power System, Salt Lake City, USA (2005) 511–531.

    Google Scholar 

  5. D. C. Crawford and G. S. Was, The role of grain boundary misorientation in intergranular cracking of Ni-16Cr-9Fe in 360°C argon and high-purity water, Metallurgical Trans. A, 23 (1992) 1195–1206.

    Article  Google Scholar 

  6. F. Vaillant, J. Boursier, L. Legras, B. Yrieix, E. Lemarie, J. Champredonde and C. Amzallag, A review of weldability ans SCC behaviors of Ni-base weld metals in laboratory PWR, 13rd Environmental Degradation of Materials in Nuclear Power Systems, Vancouver, Canada (2007) 0046.

    Google Scholar 

  7. T. L. Teng, C. P. Fung, P. H. Chang and W. C. Yang, Analysis of residual stresses and distortions in T-joint fillet welds, International Journal of Pressure Vessels and Piping, 78 (2001) 523–538.

    Article  Google Scholar 

  8. Y. J. Kim, J. H. Kim, S. H. Lee, H. Y. Bae, C. Y. Oh, J. S. Kim, N. Y. Hur, H. B. Park, S. G. Lee, J. S. Kim and N. S. Huh, Effect of geometry of reactor pressure vessel upper head control rod drive mechanism penetration nozzles on J-groove weld residual stress, Trans. of the Korea Soc. Mech. Eng. A, 35 (10) (2011) 1337–1345.

    Article  Google Scholar 

  9. T. K. Song, H. Y. Bae, Y. J. Kim, K. S. Lee and C. Y. Park, Sensitivity analyses of finite element method for estimating residual stress of dissimilar metal multi-pass weldment in Nuclear power plant, Trans. Korea Soc. Mech. Eng. A, 32 (9) (2008) 770–781.

    Article  Google Scholar 

  10. K. S. Lee, S. H. Lee and H. Y. Bae, Evaluation for weld residual stress and operating stress around weld region of the CRDM nozzle in reactor vessel upper head, Trans. Korea Soc. Mech. Eng. A, 36 (10) (2012) 1235–1239.

    Article  Google Scholar 

  11. Y. E. Sub, N. K. Hwan and Y. S. Park, PWSCC growth assessment considering weld residual stress, Trans. Korea Soc. Mech. Eng. A, 2010 (11) (2010) 578–583.

    Google Scholar 

  12. J. Katsuyama, M. Udagawa, H. Nishikawa, M. Nakamura and K. Onizawa, Evaluation of weld residual stress near the cladding and J-weld in reactor pressure vessel head for the assessment of PWSCC behavior, E-Journal of Advanced Maintenance, 2 (2010) 50–64.

    Google Scholar 

  13. P. Dong, Residual stress analyses of a multi-pass girth weld: 3-D special shell versus axisymmetric models, Journal of Pressure Vessel Technology, 123 (2) (2000) 207–213.

    Article  Google Scholar 

  14. M. Perić,, Z. Tonković, A. Rodić, M. Surjak, I. Garašić and I. Boras, Numerical analysis and experimental investigation of welding residual stresses and distortions in a T-joint fillet weld, Materials and Design, 53 (2014) 1052–1063.

    Article  Google Scholar 

  15. D. Deng, H. Murakawa and W. Liang, Numerical and experimental investigations on welding residual stress in multipass butt-welded austenitic stainless steel pipe, Computational Materials Science, 43 (2) (2008) 234–244.

    Article  Google Scholar 

  16. D. Deng and H. Murakawa, Prediction of welding residual stress in multi-pass butt-welded modified 9Cr-1Mo steel pipe considering phase transformation effects, Computational Materials Science, 37 (3) (2006) 209–219.

    Article  Google Scholar 

  17. L. Zhao, J. Liang, Q. Zhong, C. Yang, B. Sun and J. Du, Numerical simulation on the effect of welding parameters on welding residual stresses in T92/S30432 dissimilar welded pipe, Advances in Engineering Software, 68 (2014) 70–79.

    Article  Google Scholar 

  18. D. Deng, Influence of deposition sequence on welding residual stress and deformation in an austenitic stainless steel J-groove welded joint, Materials & Design, 49 (2013) 1022–1033.

    Article  Google Scholar 

  19. M. Mochizuki, Control of welding residual stress for ensuring integrity against fatigue and stress–corrosion cracking, Nuclear Engineering and Design, 237 (2) (2007) 107–123.

    Article  MathSciNet  Google Scholar 

  20. S. Kainuma and T. Mori, A study on fatigue crack initiation point of load-carrying fillet welded cruciform joints, International Journal of Fatigue, 30 (9) (2008) 1669–1677.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jae Boong Choi.

Additional information

Recommended by Associate Editor Hyung Yil Lee

Seung-Hyuk Oh received his B.S. degree in the School of Electronical Engineering from Korea Polytechnic University, Korea, in 2012. And he received his M.S. degree in the school of Mechanical Engineering from Sungkyunkwan University, Korea, in 2014. Mr. Oh is currently a graduate student at the School of Mechanical Engineering, Sungkyunkwan University. His research interests include fracture mechanics and computer added engineering.

Jae-Boong Choi received his B.S. and M.S. degrees in the school of Mechanical Engineering from Sungkyunkwan University, Korea, in 1987 and 1989, respectively. And he received his Ph.D. from University of Waterloo, Canada, in 1997. Dr. Choi is currently a Professor at the School of Mechanical Engineering, Sungkyunkwan University. Dr. Choi’s research interests include mechanical engineering design, fracture mechanics, and computer aided engineering.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Oh, S.H., Ryu, T.Y., Park, S.H. et al. Evaluation of J-groove weld residual stress and crack growth rate of PWSCC in reactor pressure vessel closure head. J Mech Sci Technol 29, 1225–1230 (2015). https://doi.org/10.1007/s12206-015-0236-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-015-0236-5

Keywords

Navigation