Skip to main content
Log in

Performance of Slurry TBM Tunnelling in Sandy Cobble Ground — A Case Study in Lanzhou

  • Tunnel Engineering
  • Published:
KSCE Journal of Civil Engineering Aims and scope

Abstract

The slurry tunnelling boring machine (TBM) was used to construct the tunnel of the Lanzhou Metro Line 1 undercrossing the Yellow River, China. The ground is characterized by sandy cobble with high cobble content. There are many challenges for slurry TBM tunnelling in sandy cobble ground because the cobble is hard to break and transport. This paper focuses on the performance of slurry TBM tunnelling, summarizes the lessons of shield driving and suggests countermeasures for the cobble breaking and disposal including cutterhead improvement, double pebble crusher and clasts collection tank. The chamber pressure and grouting pressure during the driving process were recorded and compared with the theoretical ground stress. The key parameters including the thrust force of cylinders, advance rate, torque and rotation speed of the cutterhead were recorded and analysed. Field test results show that the surface settlement induced by slurry TBM tunnelling in sandy cobble ground can be well controlled and the longitudinal surface settlement can be predicted by the Attewell formula and modified Attewell formula. This paper provides a good reference for slurry TBM tunnelling in sandy cobble ground.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Ashraf, A. K. (2007). “Numerical modelling of face stability for TBM tunnelling.” Pro. of 33 rd ITA-ALTES World Tunnel Congress, Prague, Czech Republic, DOI: https://doi.org/10.1201/NOE0415408073.ch62.

    Google Scholar 

  • Attewell, P. B. and Woodman, J. P. (1982). “Predicting the dynamics of ground settlement and its derivatives caused by tunnelling in soil.” Ground Engineering, Vol. 15, No. 8, pp. 13–22.

    Google Scholar 

  • Bakker, K. J., Boer, F. D., Admiraal, J. B. M., and Jaarsveld, E. P. V. (1999). “Monitoring pilot projects using bored tunnelling: the second heinenoord tunnel and the botlek rail tunnel.” Tunnelling and Underground Space Technology, Vol. 14, No. 2, pp. 121–129, DOI: https://doi.org/10.1016/S0886-7798(99)00025-5.

    Article  Google Scholar 

  • Blom, C. B. M., van der Horst, E. J., and Jovanovic, P. S. (1999). “Three-dimensional structural analyses of the shield-driven ‘green heart’ tunnel of the high-speed line south.” Tunnelling and Underground Space Technology, Vol. 14, No. 2, pp. 217–224, DOI: https://doi.org/10.1016/S0886-7798(99)00035-8.

    Article  Google Scholar 

  • Charahbagh, E. A., Mooney, M. A., Frank, G., Walter, B., and Diponio, M. A. (2013). “Periodic inspection of gauge cutter wear on EPB TBMs using cone penetration testing.” Tunneling and Undergrounding Space Technology, Vol. 38, pp. 279–286, DOI: https://doi.org/10.1016/j.tust.2013.07.013.

    Article  Google Scholar 

  • Chen, K. (2010). “Shield docking construction technology underground in Shiziyang tunnel.” Construction Mechanization, No. 11, pp. 60–63 (in Chinese).

  • Chen, K., Hong, K., and Jiao, S. (2016). Shield construction technique, China Communications Press Co. Ltd., Beijing, China (in Chinese).

    Google Scholar 

  • Cheng, C. H., Liao, S. M., Chen, L. S., and Zhou, Z. (2016). “Comparative study on suitability of EPB machine in typical sandy cobble ground in China.” Transportation Research Congress, Beijing, China, pp. 590–603.

    Google Scholar 

  • Clough, G. W. and Schmidt, B. (1981). “Design and performance of excavation and tunnels in soft clays.” Soft Clay Engineering, Developments in Geotechnical Engineering, Vol. 20, pp. 567–634.

    Article  Google Scholar 

  • Dai, R., Gong, Q., Zhou, S., and Zhou, G. (2010). “Processing model and application of sand and cobble of earth pressure balance shield.” China Civil Engineering Journal, No. S2, pp. 292–298 (in Chinese).

  • Fang, Y., Chen, Z. G., Tao, L. M., Cui, J., and Yan, Q. X. (2019). “Model tests on longitudinal settlement caused by shield tunnelling in sandy soil.” Sustainable Cities and Society, Vol. 47, p. 101504, DOI: https://doi.org/10.1016/j.scs.2019.101504.

    Article  Google Scholar 

  • Fang, Y., He, C., Nazem, A., Yao, Z., and Grasmick, J. (2017). “Surface settlement prediction for EPB shield tunnelling in sandy ground.” KSCE Journal of Civil Engineering, KSCE, Vol. 21, No. 7, pp. 2908–2918, DOI: https://doi.org/10.1007/s12205-017-0989-8.

    Google Scholar 

  • Fang, Y., Yang, Z., Cui, G., and He, C. (2015). “Prediction of surface settlement process based on model shield tunnel driving test.” Arabian Journal of Geosciences, Vol. 8, No. 10, pp. 7787–7796, DOI: https://doi.org/10.1007/s12517-015-1800-0.

    Article  Google Scholar 

  • Geng, Q., Wei, Z., Meng, H., and Macias, F. J. (2016). “Mechanical performance of TBM cutterhead in mixed rock ground conditions.” Tunnelling and Underground Space Technology, Vol. 57, pp. 76–84, DOI: https://doi.org/10.1016/j.tust.2016.02.0120886-7798.

    Article  Google Scholar 

  • Guo, X., Min, F., Zhong, X., and Wei, Z. (2012). “Summaries of key technologies and difficulties in Nanjing Yangtze River tunnel project.” Chinese Journal of Rock Mechanics and Engineering, Vol. 31, No. 10, pp. 2154–2160 (in Chinese).

    Google Scholar 

  • Habibbeygi, F., Chegenizadeh, A., and Nikraz, H. (2015). “An analytical method for static earth pressure distribution against rectangular shallow tunnels using lateral deformation.” International Journal of Engineering Research and Applications, Vol. 5, No. 10, pp. 1–7.

    Google Scholar 

  • Hasanpour, R. and Rostami, J. (2016). “Prediction of face support pressure and required thrust force in TBM tunnelling through alluvial groud.” 2nd Int. Conf. on Tunnel Boring Machines in Difficult Grounds, Istanbul, Turkey.

    Google Scholar 

  • Hong, K., Du, C., and Wang, K. (2009). “Shield tunnelling technology of Shiziyang subaqueous tunnel of Guangzhou-Shenzhen-Hongkong high-speed railway.” Engineering Sciences, Vol. 11, No. 7, pp. 53–58 (in Chinese).

    Google Scholar 

  • Huang, D., Zhen, F. U., and Huang, G. (2008). “Research on the design of Shiziyang tunnel across Pearl River on Guangzhou-Shenzhen-Hongkong passenger dedicated line.” Journal of Railway Engineering Society, No. 8, pp. 62–66 (in Chinese).

  • Huang, R. (2008). “Overview of shanghai yangtze river tunnel project.” The Shanghai Yangtze River Tunnel Theory, Design and Construction, CSC Press, London, pp. 3–18.

    Chapter  Google Scholar 

  • Huang, Z., Hu, X., Wang, J., Lin, H., and Yu, R. (2008). “Key techniques in cross passage construction of Shanghai Yangtze River Tunnel by artificial ground freezing method.” The Shanghai Yangtze River Tunnel Theory, Design and Construction, CSC Press, London, pp. 205–210.

    Chapter  Google Scholar 

  • Jung, H. S., Choi, J. M., Chun, B. S., Park, J. S., and Lee, Y. J. (2011). “Causes of reduction in shield TBM performance–A case study in Seoul.” Tunnelling and Underground Space Technology, Vol. 26, No. 3, pp. 453–461, DOI: https://doi.org/10.1016/j.tust.2011.01.001.

    Article  Google Scholar 

  • Lai, J. X., Qiu, J. L., Fan, H. B., Zhang, Q., Hu, Z. N., Wang, J. B., and Chen, J. X. (2016). “Fiber bragg grating sensors-based in situ monitoring and safety assessment of loess tunnel.” Journal of Sensors, Vol. 2016, DOI: https://doi.org/10.1155/2016/8658290.

  • Leendertse, W. L. and Burger, H. (1999). “Travelling at 300 km/hour under the “green heart” of Holland — A tunnelling challenge.” Tunnelling and Underground Space Technology, Vol. 14, No. 2, pp. 211–216, DOI: https://doi.org/10.1016/S0886-7798(99)00034-6.

    Article  Google Scholar 

  • Li, Y., Emeriault, F., Kastner, R., and Zhang, Z. (2009). “Stability analysis of large slurry shield-driven tunnel in soft clay.” Tunnelling and Underground Space Technology, Vol. 24, No. 4, pp. 472–481, DOI: https://doi.org/10.1016/j.tust.2008.10.007.

    Article  Google Scholar 

  • Liu, W. P., Hu, L., Yang, Y. X., and Fu, M. F. (2018). “Limit support pressure of tunnel face in multi-layer soils below river considering water pressure.” De Gruyter, Vol. 10. No. 1, pp. 932–939, DOI: https://doi.org/10.1515/geo-2018-0074.

    Google Scholar 

  • Maidl B., Herrenknecht M., Maidl U., and Wehrmeyer G. (2011). Mechanised shield tunnelling, 2nd Ed., Ernst and Sohn, Berlin, Germany.

    Google Scholar 

  • Min, F., Zhu, W., Lin, C., and Guo, X. (2015). “Opening the excavation chamber of the large-diameter size slurry shield: A case study in Nanjing Yangtze River tunnel in China.” Tunnelling and Underground Space Technology, Vol. 46, pp. 18–27, DOI: https://doi.org/10.1016/j.tust.2014.10.002.

    Article  Google Scholar 

  • Mooney, M. A., Grasmick, J., Clemmensen, A., and Thompson, A. (2014). “Ground deformation from multiple tunnel openings: Analysis of Queens Bored Tunnels.” Proc. North American Tunnelling, Los Angeles, C. A. USA, pp. 22–25.

    Google Scholar 

  • Mooney, M. A., Grasmick, J., Kenneally, B., and Fang, Y. (2016). “The role of slurry TBM parameters on ground deformation: Field results and computational modelling.” Tunnelling and Underground Space Technology, Vol. 57, pp. 257–264, DOI: https://doi.org/10.1016/j.tust.2016.01.007.

    Article  Google Scholar 

  • Nomoto, T., Imamura, S., Hagiwara, T., Gudavalli, R., Perugu, S., and Wei, G. (1999). “Shield tunnel construction in centrifuge.” Journal of Geotechnical and Geoenvironmental Engineering, Vol. 125, No. 4, pp. 289–300, DOI: https://doi.org/10.1061/(ASCE)1090-0241(1999)125:4(289).

    Article  Google Scholar 

  • O’Reilly, M. and New, B., (1982). “Subsidence above tunnels in the United Kingdom–Their magnitude and prediction.” Proc. Tunnelling 82, Institution of Mining and Metallurgy, London, pp. 173–181.

    Google Scholar 

  • Peck, R. B. (1969). “Deep excavations and tunnelling in soft ground.” Proc. 7th Int. Conf. on Soil Mechanics and Foundation Engineering, Mexico, pp. 225–290.

    Google Scholar 

  • Sharifzadeh, M., Kolivand, F., Ghorbani, M., and Yasrobi, S. (2013). “Design of sequential excavation method for large span urban tunnels in soft ground–Niayesh tunnel.” Tunnelling and Underground Space Technology, Vol. 35, pp. 178–188, DOI: https://doi.org/10.1016/j.tust.2013.01.002.

    Article  Google Scholar 

  • Uchida, K., Wasa, Y., and Kanai, M. (1992). “Design of the shield tunnel for the trans-Tokyo bay highway.” Tunnelling and Underground Space Technology, Vol. 7, No. 3, pp. 251–261, DOI: https://doi.org/10.1016/0886-7798(92)90006-4.

    Article  Google Scholar 

  • Yan, Q., Zheng, D., He, C., Gen, P., and Yang, Z. (2015). “Problems and countermeasures of metro shield construction in water-soaked sand and cobble stratum.” Chinese Journal of Underground Space and Engineering, Vol. 11, No. 3, pp. 713–719 (in Chinese).

    Google Scholar 

  • Ye, F., Zhu, H. H., and Ding, W. Q. (2011). “Analysis of calculation models of anti-upward moving for shield tunnel and their adaptability.” Journal of Highway and Transportation Research and Development, Vol. 5, No. 1, pp. 51–57, DOI: https://doi.org/10.1061/JHTRCQ.0000042.

    Google Scholar 

  • Zhang, F., Zhu, H., and Fu, D. (2004). Shield tunnelling method, China Communications Press, Beijing, China (in Chinese).

    Google Scholar 

Download references

Acknowledgements

The author would like to thank the China Railway 16th Group Co., Ltd. for collecting the field data and providing the related test guide. In addition, this research was supported by the National Key Research and Development Program (2016YFC0802205), the National Natural Science Foundation of China (No: 51578460), Science and Technology Planning of Sichuan Province (2017SZ0043).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yong Fang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Cao, S., Cui, J., Fang, Y. et al. Performance of Slurry TBM Tunnelling in Sandy Cobble Ground — A Case Study in Lanzhou. KSCE J Civ Eng 23, 3207–3217 (2019). https://doi.org/10.1007/s12205-019-1627-4

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12205-019-1627-4

Keywords

Navigation