Abstract
Montmorillonite (Mnt) and organic polymer composite membrane are widely used to enhance the corrosive resistance of metal materials due to their unique properties. Herein, a uniform anticorrosion membrane coated on aluminum plate was fabricated with organic-modified nano-Mnt (OMnt) and epoxy resin (EP) as raw materials, which showed good smoothness, wear property and resistance to acidic and salty corrosion. The surface morphology, crystal phase, chemical composition, and microstructure of the OMnt/EP membrane were characterized by optical microscopy, small-angle X-ray diffraction, FTIR, SEM, and TEM, respectively. The results showed that the OMnt/EP membrane was constituted of OMnt and EP. The interplanar distance of OMnt was expanded from 1.44 to 5.36 nm. Electrochemical corrosive resistance of the membrane was tested with Tafel polarization curves and electrochemical impedance spectroscopy. The results showed that the thickness of the membrane had a positive effect on its anticorrosion performance. When its thickness was 0.18 mm, its corrosion voltage (Pcorr) increased along with its content of OMnt, while its corrosion current (Icorr) showed increasing, decreasing and increasing trend as the content increased from 1 to 5%, from 5 to 7% and from 7 to 9%, respectively. When its content of OMnt was the same, its Pcorr increased along with its thickness, while its Icorr decreased along with its thickness. Its maximum impedance reached 2.29 × 107 Ω, which was much greater than that of other EP membranes. Moreover, the corrosion resistance of the composite membranes decreased gradually as the immersion time increased, and the content of OMnt and the ratio of EP to OMnt could also affect the corrosion resistance of the membrane. These results show that the OMnt/EP composite membrane exhibits excellent anticorrosive property, which is highly promising for wide applications in industry.
Similar content being viewed by others
References
Zabihi, O, Ahmadi, M, Nikafshar, S, Preyeswary, KC, Naebe, M, “A Technical Review on Epoxy-Clay Nanocomposites: Structure, Properties, and Their Applications in Fiber Reinforced Composites.” Compos. B Eng., 135 1–24 (2018)
Jiang, M, Wu, L, Hu, J, Zhang, J, “Silane-Incorporated Epoxy Coatings on Aluminum Alloy (AA2024). Part 1: Improved Corrosion Performance.” Corros. Sci., 92 118–126 (2015)
Jiang, M, Wu, L, Hu, J, Zhang, J, “Silane-Incorporated Epoxy Coatings on Aluminum Alloy (AA2024). Part 2: Mechanistic Investigations.” Corros. Sci., 92 127–135 (2015)
Piazza, D, Lorandi, NP, Pasqual, CI, Scienza, LC, Zattera, AJ, “Influence of a Microcomposite and a Nanocomposite on the Properties of an Epoxy-Based Powder Coating.” Mater. Sci. Eng. A, 528 (22–23) 6769–6775 (2011)
Fedel, M, Callone, E, Diré, S, Deflorian, F, Olivier, MG, Poelman, M, “Effect of Na-Montmorillonite Sonication on the Protective Properties of Hybrid Silica Coatings.” Electrochim. Acta, 124 90–99 (2014)
Ji, W, Li, C, Huang, W, Yu, H, Chen, R, Yu, Y, Yeh, JM, Tang, WC, Su, YC, “Composite Coating with Synergistic Effect of Biomimetic Epoxy Thermoset Morphology and Incorporated Superhydrophobic Silica for Corrosion Protection.” Express Polym. Lett., 10 (11) 950–963 (2016)
Viroulaud, R, Swiatowska, J, Seyeux, A, Zanna, S, Tardelli, J, Marcus, P, “Influence of Surface Pretreatments on the Quality of Trivalent Chromium Process Coatings on Aluminum Alloy.” Appl. Surf. Sci., 423 927–938 (2017)
Zhu, W, Li, W, Mu, S, Fu, N, Liao, Z, “Comparative Study on Ti/Zr/V and Chromate Conversion Treated Aluminum Alloys: Anticorrosion Performance and Epoxy Coating Adhesion Properties.” Appl. Surf. Sci., 405 157–168 (2017)
Deyab, M, Hamdi, N, Lachkar, M, Bali, B, “Clay/Phosphate/Epoxy Nanocomposites for Enhanced Coating Activity Towards Corrosion Resistance.” Prog. Org. Coat., 123 232–237 (2018)
Bari, GAKMR, Park, S, Parveen, AS, Lee, S, Kim, H, “High Barrier Performance of the Multilayer Film Based on Epoxy and Montmorillonite.” Prog. Org. Coat., 126 1–7 (2019)
Piazza, D, Lorandi, NP, Pasqual, CI, Scienza, LC, Zattera, AJ, “Polyester-Based Powder Coatings with Montmorillonite Nanoparticles Applied on Carbon Steel.” Prog. Org. Coat., 73 (1) 42–46 (2012)
Atta, AM, El-Saeed, AM, Al-Lohedan, HA, Wahby, M, “Effect of Montmorillonite Nanogel Composite Fillers on the Protection Performance of Epoxy Coatings on Steel Pipelines.” Molecules, 22 (6) 905 (2017)
Mehrabian, N, Dariani, AAS, “Anticorrosive Performance of Epoxy/Modified Clay Nanocomposites.” Polym. Compos., 39 E2134–E2142 (2018)
Wang, N, Cheng, KO, Wu, H, Wang, C, Wang, QC, Wang, FH, “Effect of Nano-Sized Mesoporous Silica MCM-41 and MMT on Corrosion Properties of Epoxy Coating.” Prog. Org. Coat., 75 (4) 386–391 (2012)
Minisini, B, Rolère, S, Coulon, JF, Poncin-Epaillard, F, “Influence of the Chemical Composition and Formulation of Fluorinated Epoxy Resin on Its Surface Characteristics.” Eur. Polym. J., 112 452–460 (2019)
Visser, P, Terryn, H, Mol, JMC, “On the Importance of Irreversibility of Corrosion Inhibitors for Active Coating Protection of AA2024-T3.” Corros. Sci., 140 272–285 (2018)
Dong, Y, Ma, L, Zhou, Q, “Effect of the Incorporation of Montmorillonite-Layered Double Hydroxide Nanoclays on the Corrosion Protection of Epoxy Coatings.” J. Coat. Technol. Res., 10 (6) 909–921 (2013)
Ghanbari, A, Attar, MM, “A Study on the Anticorrosion Performance of Epoxy Nanocomposite Coatings Containing Epoxy-Silane Treated Nano-silica on Mild Steel Substrate.” J. Ind. Eng. Chem., 23 145–153 (2015)
Krupskaya, VV, Zakusin, SV, Tyupina, EA, Dorzhieva, OV, Chernov, MS, Bychkova, YV, “Transformation of Structure and Adsorption Properties of Montmorillonite Under Thermochemical Treatment.” Geochem. Int., 57 (3) 314–330 (2019)
Huttunen-Saarivirta, E, Vaganov, GV, Yudin, VE, Vuorinen, J, “Characterization and Corrosion Protection Properties of Epoxy Powder Coatings Containing Nanoclays.” Prog. Org. Coat., 76 757–767 (2013)
Tomić, M, Dunjić, B, Nikolić, MS, Maletaškić, J, Pavlović, VB, Bajat, J, Djonlagić, J, “Dispersion Efficiency of Montmorillonites in Epoxy Nanocomposites Using Solution Intercalation and Direct Mixing Methods.” Appl. Clay Sci., 154 52–63 (2018)
Bagherzadeh, MR, Mousavinejad, T, “Preparation and Investigation of Anticorrosion Properties of the Water-Based Epoxy-Clay Nanocoating Modified by Na+-Mnt and Cloisite 30B.” Prog. Org. Coat., 74 (3) 589–595 (2012)
Nematollahi, M, Heidarian, M, Peikari, M, Kassiriha, SM, Arianpouya, N, Esmaeilpour, M, “Comparison Between the Effect of Nanoglass Flake and Montmorillonite Organoclay on Corrosion Performance of Epoxy Coating.” Corros. Sci., 52 (5) 1809–1817 (2010)
Moradi, M, Yeganeh, H, Pazokifard, S, “Synthesis and Assessment of Novel Anticorrosive Polyurethane Coatings Containing an Amine-Functionalized Nanoclay Additive Prepared by the Cathodic Electrophoretic Deposition Method.” RSC Adv., 6 (33) 28089–28102 (2016)
Wang, L, Jian, X, Yuan, J, Ren, L, Zhang, K, “Preparation of Epoxy-Montmorillonite Nanocomposite and Its Formation Mechanism.” J. Dalian Univ. Technol., 40 (6) 681–684 (2000)
Acknowledgments
The authors would like to thank the financial support from the National Natural Science Foundation of China (Nos. 21173193 and 21301154), the Zhejiang provincial natural science foundation (No. LQ19B010002), and Engineering Research Center of Non-metallic Minerals of Zhejiang Province (ZD2020K08).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Liu, Jy., Wu, Sz., Shen, Z. et al. Enhanced anticorrosion property of epoxy resin membrane by nano-organic montmorillonite. J Coat Technol Res 19, 1087–1100 (2022). https://doi.org/10.1007/s11998-021-00587-6
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11998-021-00587-6