Abstract
Ironsand is a type of titanic-ferrous solution ore. As most ironsands come from rapidly cooled lava, raw ironsand particles consist of complicated distributions of elements and a variety of Ti–Fe solid solution phases. In this study, samples of raw and pre-oxidized ironsands were reduced by hydrogen at 900°C for different time intervals. The formation of multiple microstructures of ironsand during the reduction process were investigated. For raw ironsand, a three-layer core structure, an incompletely reduced core structure, and a lump/net structure appeared in order with the reduction procedure. However, for pre-oxidized ironsand, the unit cells of major phases of ironsand shrink, leading to the formation of microcracks during the oxidation pretreatment. These cracks in turn trigger unordered reduction structures, significantly accelerating the reaction kinetics.
Similar content being viewed by others
References
C.I. Pearce, C.M.B. Henderson, N.D. Telling, R.A.D. Pattrick, J.M. Charnock, V.S. Coker, E. Arenholz, F. Tuna, and G. van der Laan, Am. Miner. 95, 425 (2010).
Z. Wang, D. Pinson, S. Chew, H. Rogers, B.J. Monaghan, M.I. Pownceby, N.A.S. Webster, and G.Q. Zhang, Metall. Mater. Trans. B 47, 330 (2016).
R. Zboril, M. Mashlan, and D. Petridis, Chem. Mater. 14, 969 (2002).
S.M. Jung, Metall. Mater. Trans. B 46, 1162 (2015).
J.A. Bowles, M.J. Jackson, T.S. Berquo, P.A. Solheid, and J.S. Gee, Nat. Commun. 4, 1916 (2013).
F. Bosi, U. Halenius, and H. Skogby, Am. Miner. 94, 181 (2009).
T. Hu, X.W. Lv, C.G. Bai, Z.G. Lun, and G.B. Qiu, Metall. Mater. Trans. B 44, 252 (2013).
S. Todd and E. King, J. Am. Chem. Soc. 75, 4547 (1953).
G.L. Schwebel, D. Filippou, G. Hudon, M. Tworkowski, A. Gipperich, and W. Krumm, Appl. Energy 113, 1902 (2014).
C.S. Kucukkaragoz and R.H. Eric, Miner. Eng. 19, 334 (2006).
Z.Y. Wang, J.L. Zhang, J.F. Ma, and K.X. Mao, ISIJ Int. 57, 443 (2017).
J.B. Zhang, G.Y. Zhang, Q.S. Zhu, C. Lei, Z.H. Xie, and H.Z. Li, Metall. Mater. Trans. B 45, 914 (2014).
J. Wright, N. Z. J. Geol. Geophys 7, 424 (1964).
J. Wright and J. Lovering, Miner. Mag. 35, 604 (1965).
H.B. Mattsson, L. Caricchi, B.S.G. Almqvist, M.J. Caddick, S.A. Bosshard, G. Hetenyi, and A.M. Hirt, Nat. Commun. 2, 299 (2011).
L.V. de Groot, K. Fabian, I.A. Bakelaar, and M.J. Dekkers, Nat. Commun. 5, 4548 (2014).
E. Cruz-Sanchez, J.F. Alvarez-Castro, J.A. Ramirez-Picado, and J.A. Matutes-Aquino, J. Alloys Compd. 369, 265 (2004).
E. Park and O. Ostrovski, ISIJ Int. 43, 1316 (2003).
E. Park and O. Ostrovski, ISIJ Int. 44, 999 (2004).
R.J. Longbottom, O. Ostrovski, and E. Park, ISIJ Int. 46, 641 (2006).
R.J. Longbottom, O. Ostrovski, J.Q. Zhang, and D. Young, Metall. Mater. Trans. B 38, 175 (2007).
H.Y. Sun, X.J. Dong, X.F. She, Q.G. Xue, and J.S. Wang, ISIJ Int. 53, 564 (2013).
Z.Y. Wang, J.L. Zhang, X.D. Xing, Z.J. Liu, Y.P. Zhang, X.L. Liu, and Y.R. Liu, JOM 68, 656 (2016).
Z.Y. Wang, J.L. Zhang, K.X. Jiao, Z.J. Liu, and M. Barati, J. Alloys Compd. 729, 874 (2017).
Acknowledgements
This work was financially supported by the National Nature Science Foundation of China (51604209). Zhenyang Wang also gratefully acknowledges the assistance from the members of the Sustainable Materials Processing (SMP) research group at the University of Toronto and the Laboratory of Advanced Ironmaking at the University of Science and Technology Beijing during the joint research program funded by China Scholarship Council (CSC).
Author information
Authors and Affiliations
Corresponding author
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Wang, Z., Zhang, J., Liu, Z. et al. Formation of Multiple Microstructures During the Reduction of Ironsand. JOM 71, 1776–1784 (2019). https://doi.org/10.1007/s11837-018-3279-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11837-018-3279-0