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Recycling of carbon fiber with epoxy composites by chemical recycling for future perspective: a review

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Abstract

This review intends on chemical recycling of the carbon fiber-reinforced epoxy resin composites (CFREPs) for future applications. Many recycling methods were investigated such as chemical, solvolysis, glycolysis and hydrolysis. Mechanical recycling produces poor-quality carbon fibers (CFs) which exhibits short length and lower tensile modulus, whereas thermal recycling process, especially pyrolysis, gives fibers with char formation on the surface. Among them, the most promising is chemical recycling, as CFs can be recycled from CFREPs very easily and in most environmentally favorable conditions. Additionally, recent approach of chemical recycling with supercritical fluids in which no mechanical degradation occurs was also reviewed. It comes under green reaction media as they are easily available, less expensive, less toxic, soluble in different organic and inorganic compounds, and distillation process can be introduced to recycle afterward also. An economical approach of chemically recycling thermoset epoxy resin is also considered. Various greener approach methods of chemical recycling and its advantages over various other recycling processes were discussed in details, and finally structural and nonstructural applications of recycled carbon fibers are discussed.

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Abbreviations

CFs:

Carbon fibers

TS:

Tensile strength

RCBs:

Reversible covalent bonds

CFREPs:

Carbon fiber-reinforced epoxy resin composites

SCFs:

Supercritical fluids

scH2O:

Supercritical water

DA:

Diels–Alder reaction

V-ER:

Virgin epoxy resin

V-CF:

Virgin carbon fiber

r-CF:

Recycle carbon fiber

r-CFs:

Recycle carbon fibers

UP:

Unsaturated polyester

GFREPs:

Glass fiber-reinforced epoxy resin composites

GRAS:

Chemical reagents generally recognized as safe

SEM:

Scanning electron microscope

XPS:

X-ray photoelectron spectra

EDX:

Energy-dispersive X-ray spectroscopy

H2S:

Hydrogen sulfide

CF:

Carbon fiber

EP:

Epoxy resin

r-ER:

Recycled epoxy resin

DMF:

N,N-dimethylformamide

H2O2 :

Hydrogen peroxide

CEP:

Cured epoxy resin

LCA:

Life cycle assessment

KOH:

Potassium hydroxide

V-ER:

Virgin epoxy resin

MTHPA:

Methyltetrahydrophthalic anhydride

NMA:

Nadic methyl anhydride

HPW:

Phosphotungstic acid

DMP:

Decomposed matrix polymer

Eu-EP:

Eugenol-based epoxy

SA:

Succinic anhydride

BERs:

Bond exchange reactions

EG:

Ethylene glycol

CAN:

Covalent adaptable network

AFRA:

Aircraft Fleet Recycling Association

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Correspondence to Sudheer Kumar.

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Kumar, S., Krishnan, S. Recycling of carbon fiber with epoxy composites by chemical recycling for future perspective: a review. Chem. Pap. 74, 3785–3807 (2020). https://doi.org/10.1007/s11696-020-01198-y

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  • DOI: https://doi.org/10.1007/s11696-020-01198-y

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