Skip to main content
Log in

Surface and Subsurface Defects Formed in a Cold-Rolled Electrical Steel

  • Technical Article---peer-reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

The causes for the formation of defects of different characteristics on an electrical-grade cold-rolled steel strip surface are presented. Inspection of material taken from coils that presented failure was conducted using field emission scanning electron microscopy (FEGSEM), energy-dispersive x-ray analyses (EDX), and confocal microscopy (CM). The surface and cross section analyses of selected specimens suggested that the formation of holes and scale-like defects during cold rolling could be related to a considerable number of non-metallic inclusions dispersed within the metallic matrix, the presence of both small MnS particles and silicon-rich oxides in the alloy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Dieter, George Ellwood, and David J. Bacon. Mechanical metallurgy. Vol. 3. New York: McGraw-Hill, (1986)

  2. K. Kenmochi, I. Yarita, H. Abe, A. Fukuhara, T. Komatu, H. Kaito, Effect of micro-defects on the surface brightness of cold-rolled stainless-steel strip. J. Mater. Process. Technol. 69(1), 106–111 (1997)

    Article  Google Scholar 

  3. R. Ahmed, M.P.F. Sutcliffe, Identification of surface features on cold-rolled stainless steel strip. Wear. 244(1), 60–70 (2000)

    Article  CAS  Google Scholar 

  4. S. Huart, M. Dubar, R. Deltombe, A. Dubois, L. Dubar, Asperity deformation, lubricant trapping and iron fines formation mechanism in cold rolling processes. Wear. 257, 471 (2004)

    Article  CAS  Google Scholar 

  5. R. Chao, H.L. Pan, An analysis of inclusion defects on strip steel surface induced by polyurethane roller. Eng. Failure Anal. 18, 1122 (2011)

    Article  Google Scholar 

  6. J. Schey, Tribology in metalworking: friction, lubrication, and wear. J. Appl. Metalwork. 3, 173–173 (1984)

    Article  Google Scholar 

  7. K. Louaisil, M. Dubar, R. Deltombe, A. Dubois, L. Dubar, Analysis of interface temperature, forward slip and lubricant influence on friction and wear in cold rolling. Wear. 266, 119 (2009)

    Article  CAS  Google Scholar 

  8. Yazdchi, M.R., Arash G. M., Nazeri A. (2008) Detection and classification of surface defects of cold rolling mill steel using morphology and neural network. In: Computational intelligence for modelling control & automation, 2008 International Conference on, p. 1071. IEEE

  9. Garza-Montes-de-Oca N.F. Surface and microstructural characterization of hot and cold rolled steels. M.Sc Thesis. Universidad Autonoma de Nuevo Leon, Facultad de Ingeniería Mecanica y Electrica, Mexico 2003.

  10. A. Garza-Caballero, G. Idárraga-Ospina, N.A. García-Gomez, F.A. Pérez-González, M. De-la-Garza-Garza, A. Artigas, A. Monsalve, R. Colás, N.F. Garza-Montes-de-Oca, Oxidation behaviour of amorphous steel: impact on electromagnetic properties. Anti-Corros. Methods Mater. 64, 340 (2017)

    Article  Google Scholar 

  11. L. Chunhui, U. Ståhlberg, Deformation of inclusions during hot rolling of steels. J. Mater. Process. Technol. 114, 87 (2001)

    Article  Google Scholar 

  12. H. Yu, B. Hong-Yun, L. Xiang-hua, T. Yan-Feng, Strain distribution of strips with spherical inclusion during cold rolling. Trans. Nonferrous Met. Soc. China. 18(4), 919–924 (2008)

    Article  Google Scholar 

  13. H. Yu, L. Xiang-hua, B. Hong-yun, L. Chen, Deformation behavior of inclusions in stainless steel strips during multi-pass cold rolling. J. Mater. Process. Technol. 209(1), 455 (2009)

    Article  CAS  Google Scholar 

  14. H. Yu, B. Hong-yun, L. Xiang-hua, Ch. Li-qing, D. Ni-Ni, Behavior of inclusions with weak adhesion to strip matrix during rolling using FEM. J. Mater. Process. Technol. 209, 4274 (2009)

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The authors would like to thank the National Council for Science and Technology in Mexico (Conacyt), the Mexican program for lecturer formation and development (PRODEP) and, Universidad Autónoma de Nuevo Leon (UANL) for the facilities provided to develop of this investigation.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Nelson F. Garza-Montes-de-Oca.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Garza-Montes-de-Oca, N.F., Pineda-Arriaga, K.Y., Gaona-Martínez, M.J. et al. Surface and Subsurface Defects Formed in a Cold-Rolled Electrical Steel. J Fail. Anal. and Preven. 23, 298–305 (2023). https://doi.org/10.1007/s11668-022-01576-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-022-01576-6

Keywords

Navigation