Skip to main content
SpringerLink
Log in

Effect of Laser Power on Microstructure and Properties of Ni-based Alloy Coatings on 30CrMnSiA Steel

  • Peer Reviewed
  • Published:
Journal of Thermal Spray Technology Aims and scope Submit manuscript

Abstract

A Ni-based alloy powder with a composition of 24 Cr, 13 wt% Mo, and Ni balance was used in this study. The coatings were prepared by laser cladding at different laser powers on 30CrMnSiA steel substrates. The effect of laser power on the microstructure, element dilution rate, microhardness, and corrosion resistance of the coatings was investigated. The results showed that the coatings had a metallurgical bond with the substrate. The coatings mainly contained (Fe,Ni) solid solution and Cr0.19Fe0.7Ni0.11 phases. The Ni-based alloy coatings had a higher microhardness and better corrosion resistance than the 30CrMnSiA steel substrate. A decrease in laser power resulted in a finer grain size, lower element dilution rate, and higher microhardness. The coating prepared at a laser power of 2400 W showed the best corrosion resistance, with a higher corrosion potential and lower corrosion current density after immersion in 3.5% NaCl solution, because of a lower element dilution rate and better coating quality. In contrast, the coating prepared at 3000 W had a high porosity and poor corrosion resistance.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  1. J.S. Zhou, L. Zhen, D.Z. Yang and H.T. Li, Macro- and Microdamage Behaviors of the 30CrMnSiA Steel Impacted by Hypervelocity Projectiles, Mat. Sci. Eng. A., 2000, 282, p 177-182. https://doi.org/10.1016/S0921-5093(99)00754-6

    Article  Google Scholar 

  2. S.Y. Chen, C.G. Huang, Ch.K. Wang and Z.P. Duan, Mechanical Properties and Constitutive Relationships of 30CrMnSiA Steel Heated at High Rate, Mat. Sci. Eng. A., 2008, 483, p 105-108. https://doi.org/10.1016/j.msea.2006.09.132

    Article  CAS  Google Scholar 

  3. J.G. Castaño, C.A. Botero, A.H. Restrepo, E.A. Agudelo, E. Correa and F. Echeverría, Atmospheric Corrosion of Carbon Steel in Colombia, Corros. Sci., 2009, 52, p 216-223. https://doi.org/10.1016/j.msea.2006.09.132

    Article  CAS  Google Scholar 

  4. C. Arroyave, F.A. Lopez and M. Morcillo, The Early Atmospheric Corrosion Stages of Carbon Steel in Acidic Fogs, Corros. Sci., 1995, 37, p 1751-1761. https://doi.org/10.1016/0010-938X(95)00071-Q

    Article  CAS  Google Scholar 

  5. Z. Zhang, Y. Liu, S. Zheng and L. Yang, Pitting Reason on the Surface of 30CrMnSiA Steel, Corro. Prot., 2019, 40, p 701-704. ((in Chinese))

    Google Scholar 

  6. J.R. Wang, L.Q. Zhu and Z. Zhang, Influence of Static Load on Corrosion Rate of 30CrMnSiA Steel in Neutral and Acidic Solutions, Corros. Sci. Prot. Technol., 2008, 20, p 253-256. ((in Chinese))

    CAS  Google Scholar 

  7. L.N. Tang and M.F. Yan, Effects of Rare Earths Addition on the Microstructure, Wear and Corrosion Resistances of Plasma Nitrided 30CrMnSiA Steel, Surf. Coat. Technol., 2012, 206, p 2363-2370. https://doi.org/10.1016/j.surfcoat.2011.10.031

    Article  CAS  Google Scholar 

  8. A.Y. Yin, C.G. Deng, J.F. Zhang, L.R. Xiao and H.L. Dai, Preparation of WC-10Co4Cr Coating on 30CrMnSi Steel by HVOF and Its Protective Properties, Therm. Spray. Tech., 2011, 3, p 60-64. ((in Chinese))

    Google Scholar 

  9. X.Z. Li, Z.D. Liu, H.C. Li, Y.T. Wang and B. Li, Investigations on the Behavior of Laser Cladding Ni-Cr-Mo alloy Coating on TP347H Stainless Steel Tube in HCl Rich Environment, Surf. Coat. Technol., 2013, 232, p 627-639. https://doi.org/10.1016/j.surfcoat.2013.06.048

    Article  CAS  Google Scholar 

  10. W. Liu, Y. Hou, C. Liu, Y. Wang, R. Jiang and G. Xu, Hot Corrosion Behavior of a Centimeter Fe-based Amorphous Composite Coating Prepared by Laser Cladding in Molten Na2SO+K2SO4 Salts, Surf. Coat. Technol., 2015, 270, p 33-38. https://doi.org/10.1016/j.surfcoat.2015.03.022

    Article  CAS  Google Scholar 

  11. J.Q. Zhang, J.B. Lei, Z.J. Gu, F.L. Tian, H.F. Tian, J.J. Han and Y. Fang, Effect of WC-12Co Content on Wear and Electrochemical Corrosion Properties of Ni-Cu/WC-12Co Composite Coatings Deposited by Laser Cladding, Surf. Coat. Technol., 2020, 393, 125807. https://doi.org/10.1016/j.surfcoat.2020.125807

    Article  CAS  Google Scholar 

  12. D.C. Agarwal and W.R. Herda, The “C” Family of Ni-Cr-Mo Alloys’ Partnership with the Chemical Process Industry: The last 70 years, Mater. Corros., 1997, 48, p 542-548. https://doi.org/10.1002/maco.19970480810

    Article  CAS  Google Scholar 

  13. A. Pardo, M.C. Merino, A.E. Coy, F. Viejo, R. Arrabal and E. Matykina, Pitting Corrosion Behaviour of Austenitic Stainless Steels-Combining Effects of Mn and Mo Additions, Corros. Sci., 2008, 50, p 1796-1806. https://doi.org/10.1016/j.corsci.2008.04.005

    Article  CAS  Google Scholar 

  14. X. He and D.S. Dunn, Crevice Corrosion Penetration Rates of Alloy 22 in Chloridecontaining Waters, Corros., 2007, 63, p 145-158. https://doi.org/10.5006/1.3278339

    Article  CAS  Google Scholar 

  15. P. Jakupi, F. Wang, J.J. Noël and D.W. Shoesmith, Corrosion Product Analysis on Crevice Corroded Alloy-22 Specimens, Corros. Sci., 2011, 53, p 1670-1679. https://doi.org/10.1016/j.corsci.2011.01.028

    Article  CAS  Google Scholar 

  16. K.T. Chiang, D.S. Dunn and G.A. Cragnolino, Effect of Simulated Groundwater Chemistry on Stress Corrosion Cracking of Alloy 22, Corros., 2007, 63, p 940-950. https://doi.org/10.5006/1.3278312

    Article  CAS  Google Scholar 

  17. P. Crook, Corrosion Characteristics of the Wrought Ni-Cr-Mo Alloys, Mater. Corros., 2005, 56, p 606-610. https://doi.org/10.1002/maco.200403848

    Article  CAS  Google Scholar 

  18. R.B. Rebak and P. Crook, Influence of the environment on the general corrosion rate of alloy 22 (N06022), ASME/JSME 2004 Pressure Vessels and Piping Conference, 2004, 483, p 131-136. https://doi.org/10.1115/PVP2004-2793

  19. Q.Y. Wang, S.L. Bai and Z.D. Liu, Corrosion Behavior of Hastelloy C22 Coating Produced by Laser Cladding in Static and Cavitation Acid Solution, Trans. Nonferrous. Met. Soc. China, 2014, 24, p 1610-1618. https://doi.org/10.1016/S1003-6326(14)63232-5

    Article  CAS  Google Scholar 

  20. Q.Y. Wang, S.L. Bai, Y.F. Zhang and Z.D. Liu, Improvement of Ni-Cr-Mo Coating Performance by Laser Cladding Combined re-Melting, Appl. Surf. Sci., 2014, 308, p 285-292. https://doi.org/10.1016/j.apsusc.2014.04.156

    Article  CAS  Google Scholar 

  21. A. Hidouci, J.M. Pelletier, F. Ducoin, D. Dezert and R.E. Guerjouma, Microstructural and mechanical characteristics of laser coatings, Surf. Coat. Technol., 2000, 123, p 17-23. https://doi.org/10.1016/S0257-8972(99)00394-1

    Article  CAS  Google Scholar 

  22. G. Xu, M. Kutsuna, Z. Liu and H. Zhang, Characteristics of Ni-based Coating Layer Formed by Laser and Plasma Cladding Processes, Mater. Sci. Eng. A., 2006, 417, p 63-72. https://doi.org/10.1016/j.msea.2005.08.192

    Article  CAS  Google Scholar 

  23. K.L. Wang, Q.B. Zhang, M.L. Sun and X.G. Wei, Microstructural Characteristics of Laser Clad Coatings with Rare Earth Metal Elements, J. Mater. Process. Technol., 2003, 139, p 448-452. https://doi.org/10.1016/S0924-0136(03)00551-X

    Article  CAS  Google Scholar 

  24. F. Huang, Z. Jiang, X. Liu, J. Lian and L. Chen, Microstructure and Properties of Thin Wall by Laser Cladding Forming, J. Mater. Process. Technol., 2009, 209, p 4970-4976. https://doi.org/10.1016/j.jmatprotec.2009.01.019

    Article  CAS  Google Scholar 

  25. H. Werner, The Passivation Current Density as a Parameter for a Non-Destructive Test on Plants of the Pitting Corrosion Resistance of Welded NiCrMo Alloys, J. Solid State Electrochem., 2006, 10, p 753-757. https://doi.org/10.1007/s10008-006-0121-3

    Article  CAS  Google Scholar 

  26. M. Qian, L.C. Lim and Z.D. Chen, Laser Cladding of Nickel-Based Hardfacing Alloys, Surf. Coat. Technol., 1998, 106, p 174-182. https://doi.org/10.1016/S0257-8972(98)00524-6

    Article  Google Scholar 

  27. A.A. Moosa, M.J. Kadhim and A.D. Subhi, Dilution Effect during Laser Cladding of Inconel 617 with Ni-Al Powders, Mod. Appl. Sci., 2011, 5(1), p 50-55. https://doi.org/10.5539/mas.v5n1p50

    Article  CAS  Google Scholar 

  28. F. Viejo, A. Pardo, J. Rams, M.C. Merino, A.E. Coy, R. Arrabal and E. Matykina, High Power Diode Laser Treatments for Improving Corrosion Resistance of A380/SiCp Aluminium Composites, Surf. Coat. Technol., 2008, 202, p 4291-4301. https://doi.org/10.1016/j.surfcoat.2008.03.025

    Article  CAS  Google Scholar 

  29. Q.Y. Wang, Y.F. Zhang, S.L. Bai and Z.D. Liu, Microstructures, Mechanical Properties and Corrosion Resistance of Hastelloy C22 Coating Produced by Laser Cladding, J. Alloys Compd., 2013, 553, p 253-258. https://doi.org/10.1016/j.jallcom.2012.10.193

    Article  CAS  Google Scholar 

  30. Q. Lin, C. Zeng, R. Cao and J. Chen, The Spreading Simulation of Molten Al Alloy on Q235 Steel in the First Cycle of Cold Metal Transfer Process, Int. J. Heat Mass Transf., 2016, 96, p 118-124. https://doi.org/10.1016/j.ijheatmasstransfer.2016.01.002

    Article  CAS  Google Scholar 

  31. Y. Zhao, C. Guan, L. Chen, J. Sun and T. Yu, Effect of Process Parameters on the Cladding Track Geometry Fabricated by Laser Cladding, Optik, 2020, 223, 165447. https://doi.org/10.1016/j.ijleo.2020.165447

    Article  CAS  Google Scholar 

  32. Q.Y. Wang, R. Pei, S. Liu, S.L. Wang and S.L. Bai, Microstructure and Corrosion Behavior of Different Clad Zones in Multi-Track Ni-based Laser-Clad Coating, Surf. Coat. Technol., 2020, 402, 126310. https://doi.org/10.1016/j.surfcoat.2020.126310

    Article  CAS  Google Scholar 

  33. Y. Kong, Z.D. Liu and B. Li, Preparation and Corrosion Resistance Analysis of Laser-Cladded Copper-based Alloy Coatings on Q235 Steel, Rare Metal Mat. Eng., 2021, 50, p 2694-2699.

    CAS  Google Scholar 

  34. L. Wei, Study on laser Cladding nickel base ceramic coating, Kunming University of Science and Technology, 2001. (in Chinese)

  35. H. Zhang, Y. Shi, M. Kutsuna and G.J. Xu, Laser Cladding of Colmonoy 6 Powder on AISI316L Austenitic Stainless Steel, Nucl. Eng. Des., 2010, 240, p 2691-2696. https://doi.org/10.1016/j.nucengdes.2010.05.040

    Article  CAS  Google Scholar 

  36. G.P. Dinda, A.K. Dasgupta and J. Mazumder, Laser Aided Direct Metal Deposition of Inconel 625 superalloy: Microstructural Evolution and Thermal Stability, Mat. Sci. Eng. A., 2009, 509, p 98-104. https://doi.org/10.1016/j.msea.2009.01.009

    Article  CAS  Google Scholar 

  37. J.L. Song, Q.L. Deng, C.Y. Chen, D.J. Hu and Y.T. Li, Rebuilding of Metal Components with Laser Cladding Forming, Appl. Surf. Sci., 2006, 252, p 7934-7940. https://doi.org/10.1016/j.apsusc.2005.10.025

    Article  CAS  Google Scholar 

  38. X. Wang, S. Shi and Q. Zheng, Wear Resistance of Laser Cladding and Plasma Spray Welding Layer on Stainless Steel Surface, Chin. Opt. Lett., 2004, 2, p 151-153.

    CAS  Google Scholar 

  39. C. Lin, S.L. Bai, Y.Y. Ge and Q.Y. Wang, Erosion-Corrosion Behavior and Electrochemical Performance of Hastelloy C22 Coatings Under Impingement, Appl. Surf. Sci., 2018, 456, p 985-998. https://doi.org/10.1016/j.apsusc.2018.06.209

    Article  CAS  Google Scholar 

  40. L. Chen and S.L. Bai, The Anti-Corrosion Behavior Under Multi-Factor Impingement of Hastelloy C22 Coating Prepared by Multilayer Laser Cladding, Appl. Surf. Sci., 2018, 437, p 1-12. https://doi.org/10.1016/j.apsusc.2017.12.108

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Key Laboratory of Power Station Energy Transfer Conversion and System Ministry of Education, North China Electric Power University, Beijing, 102206, China

    Kong Yao, Liu Zongde & Liu Quanbing

Authors
  1. Kong Yao
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Liu Zongde
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Liu Quanbing
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Liu Zongde.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yao, K., Zongde, L. & Quanbing, L. Effect of Laser Power on Microstructure and Properties of Ni-based Alloy Coatings on 30CrMnSiA Steel. J Therm Spray Tech 31, 2136–2146 (2022). https://doi.org/10.1007/s11666-022-01416-x

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11666-022-01416-x

Keywords

Search

Navigation