Skip to main content
Log in

Electrochemical Impedance Studies on Tribocorrosion Behavior of Plasma-Sprayed Al2O3 Coatings

  • Peer Reviewed
  • Published:
Journal of Thermal Spray Technology Aims and scope Submit manuscript

Abstract

In this paper, the tribocorrosion of plasma-sprayed Al2O3 coatings in simulated seawater was investigated by electrochemical impedance spectroscopy (EIS) technique, complemented by scanning electron microscopy to observe the morphology of the tribocorrosion attack. Base on EIS of plasma-sprayed Al2O3 coatings undergoing long-time immersion in simulated seawater, the corrosion process of Al2O3 coatings can be divided into the earlier stage of immersion (up to 20 h) and the later stage (beyond 20 h). Then, the wear tests were carried out on the surface of Al2O3 coating undergoing different times of immersion to investigate the influence of wear on corrosion at different stages. The coexistence of wear and corrosion condition had been created by a boron nitride grinding head rotating on the surface of coatings corroded in simulated seawater. The measured EIS and the values of the fitting circuit elements showed that wear accelerated corrosion at the later stage, meanwhile, corrosion accelerated wear with the immersion time increasing.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. W.N. Guo, Y.P. Wu, J.F. Zhang, S. Hong, G.Y. Li, G.B. Ying, J. Guo, and Y.J. Qin, Fabrication and Characterization of Thermal-Sprayed Fe-Based Amorphous/Nanocrystalline Composite Coatings: An Overview, J. Thermal Spray Technol., 2014, 23, p 1157-1180

    Article  Google Scholar 

  2. O.S.I. Fayomi, A.P.I. Popoola, and V.S. Aigbodion, Investigation on Microstructural, Anti-corrosion and Mechanical Properties of Doped Zn-Al-SnO2 Metal Matrix Composite Coating on Mild Steel, J. Alloy Compd., 2015, 623, p 328-334

    Article  Google Scholar 

  3. L. Valentinelli, T. Valente, F. Casadei, and L. Fedrizzi, Mechanical and Tribocorrosion Properties of HVOF Sprayed WC–Co Coatings, Corros. Eng. Sci. Technol., 2004, 39, p 301-307

    Article  Google Scholar 

  4. J. Liu, X. Wang, B.J. Wu, T.F. Zhang, Y.X. Leng, and N. Huang, Tribocorrosion Behavior of DLC-coated CoCrMo Alloy in Simulated Biological Environment, Vacuum, 2013, 92, p 39-43

    Article  Google Scholar 

  5. G. Ruhi, O.P. Modi, A.S.K. Sinha, and I.B. Singh, Effect of Sintering Temperatures on Corrosion and Wear Properties of sol–gel Alumina Coatings on Surface Pre-treated Mild Steel, Corros. Sci., 2008, 50, p 639-649

    Article  Google Scholar 

  6. A.S. Hamdy, D.P. Butt, and A.A. Ismail, Electrochemical Impedance Studies of Sol–Gel Based Ceramic Coatings Systems in 3.5% NaCl Solution, Electrochim. Acta, 2007, 52, p 3310-3316

    Article  Google Scholar 

  7. F. Guidi, G. Moretti, G. Carta, M. Natali, G. Rossetto, Z. Pierino, G. Salmaso, and V. Rigato, Electrochemical Anticorrosion Performance Evaluation of Al2O3 Coatings Deposited by MOCVD on an Industrial Brass Substrate, Electrochim. Acta, 2005, 50, p 4609-4614

    Article  Google Scholar 

  8. T. Sundararajan, S. Kuroda, and F. Abe, Steam Oxidation Resistance of Two-Layered Ni–Cr and Al APS Coating for USC Boiler Applications, Corros. Sci., 2005, 47, p 1129-1147

    Article  Google Scholar 

  9. V.R.S. Sá Brito, I.N. Bastos, and H.R.M. Costa, Corrosion Resistance and Characterization of Metallic Coatings Deposited by Thermal Spray on Carbon Steel, Mater. Design, 2012, 41, p 282-288

    Article  Google Scholar 

  10. W.R. Feng, D.R. Yan, and J.N. He, Microhardness and Toughness of the TiN Coating Prepared by Reactive Plasma Spraying, Appl. Surf. Sci., 2005, 243, p 204-213

    Article  Google Scholar 

  11. H. Singh, B.S. Sidhu, D. Puri, and S. Prakash, Use of Plasma Spray Technology for Deposition of High Temperature Oxidation/Corrosion Resistant Coatings—A Review, Mater. Corros., 2007, 58, p 92-102

    Article  Google Scholar 

  12. X.M. Song, T.M. Suhonen, T. Varis, L.P. Huang, X.B. Zheng, and Y. Zeng, Fabrication and Characterization of Amorphous Alumina-Yttria-Stabilized Zirconia Coatings by Air Plasma Spraying, J. Thermal Spray Technol., 2014, 23(8), p 1302-1311

    Article  Google Scholar 

  13. D.Y. Chen, E.H. Jordan, and M. Gell, Microstructure of Suspension Plasma Spray and Air Plasma Spray Al2O3-ZrO2 Composite Coatings, J. Thermal Spray Technol., 2009, 18(3), p 421-426

    Article  Google Scholar 

  14. X.Q. Zhao, Y.L. An, G.L. Hou, H.D. Zhou, and J.M. Chen, Friction and Wear Behavior of Plasma-Sprayed Al2O3-13 wt%TiO2 Coatings Under the Lubrication of Liquid Paraffin, J. Thermal Spray Technol., 2014, 23(4), p 666-675

    Article  Google Scholar 

  15. G. Bolelli, V. Cannillo, L. Lusvarghi, and T. Manfredini, Wear Behaviour of Thermally Sprayed Ceramic Oxide Coatings, Wear, 2006, 261, p 1298-1315

    Article  Google Scholar 

  16. C. Monticelli, A. Balbo, and F. Zucchi, Corrosion and Tribocorrosion Behaviour of Thermally Sprayed Ceramic Coatings on Steel, Surf. Coat. Technol., 2011, 205, p 3683-3691

    Article  Google Scholar 

  17. W. Tian, Y. Wang, T. Zhang, and Y. Yang, Sliding Wear and Electrochemical Corrosion Behavior of Plasma Sprayed Nanocomposite Al2O3–13%TiO2 Coatings, Mater. Chem. Phys., 2009, 118, p 37-45

    Article  Google Scholar 

  18. F. Vargas, H. Ageorges, P. Fournier, P. Fauchais, and M.E. López, Mechanical and Tribological Performance of Al2O3-TiO2 Coatings Elaborated by Flame and Plasma Spraying, Surf. Coat. Technol., 2010, 205, p 1132-1136

    Article  Google Scholar 

  19. H. Liu, J. Tao, J. Xu, Z. Chen, and Q. Gao, Corrosion and Tribological Behaviors of Chromium Oxide Coatings Prepared by the Glow-Discharge Plasma Technique, Surf. Coat. Technol., 2009, 204, p 28-36

    Article  Google Scholar 

  20. Y. Wang, W. Tian, T. Zhang, and Y. Yang, Microstructure, Spallation and Corrosion of Plasma Sprayed Al2O3–13%TiO2 Coatings, Corros. Sci., 2009, 51, p 2924-2931

    Article  Google Scholar 

  21. A.Z. Mitra, B. Abd Razaka, and J.B. Wan, Plasma Thermal Spray of Ceramic Oxide Coating on Carbon Steel with Enhanced Wear and Corrosion Resistance for Oil and Gas Applications, Ceram. Int., 2014, 40, p 14267-14277

    Article  Google Scholar 

  22. M. Herrmann, F.-L. Toma, L.-M. Berger, G. Kaiser, and C.C. Stahr, Comparative Study of the Corrosion Resistance of Thermally Sprayed Ceramic Coatings and Their Bulk Ceramic Counterparts, J. Eur. Ceram. Soc., 2014, 34, p 493-504

    Article  Google Scholar 

  23. J.J. Zhang, Z.H. Wang, and P.H. Lin, Effects of Sealing on Corrosion Behaviour of Plasma-Sprayed Cr2O3–8TiO2 Coating, Surf. Eng., 2013, 29, p 594-599

    Article  Google Scholar 

  24. N.H.N. Yusoff, M.J. Ghazali, M.C. Isa, A.R. Daud, and A. Muchtar, Effects of Powder Size and Metallic Bonding Layer on Corrosion Behaviour Of Plasma-Sprayed Al2O3-13% TiO2 Coated Mild Steel in Fresh Tropical Seawater, Ceram. Int., 2013, 39, p 2527-2533

    Article  Google Scholar 

  25. F. Vargas, H. Ageorges, P. Fauchais, M.E. López, and J.A. Calderon, Permeation of Saline Solution in Al2O3–13 wt% TiO2 Coatings Elaborated by Atmospheric Plasma Spraying, Surf. Coat. Technol., 2013, 220, p 85-89

    Article  Google Scholar 

  26. C. Richard, C. Kowandy, J. Landoulsi, M. Geetha, and H. Ramasawmy, Corrosion and Wear Behavior of Thermally Sprayed Nano Ceramic Coatings on Commercially Pure Titanium and Ti–13Nb–13Zr Substrates, Int. J. Refract. Metal Hard Mater., 2010, 28, p 115-123

    Article  Google Scholar 

  27. R. Palanivelu and A. Ruban Kumar, Scratch and Wear Behaviour of Plasma Sprayed Nano Ceramics Bilayer Al2O3-13 wt%TiO2/Hydroxyapatite Coated on Medical Grade Titaniumsubstrates in SBF Environment, Appl. Surf. Sci., 2014, 315, p 372-379

    Article  Google Scholar 

  28. L. Fedrizzi, L. Valentinelli, S. Rossi, and S. Segna, Tribocorrosion Behaviour of HVOF Cermet Coatings, Corros. Sci., 2007, 49, p 2781-2799

    Article  Google Scholar 

  29. J.K. Wood Robert, Tribo-corrosion of Coatings: A Review, J. Phys. D, 2007, 40, p 5502-5521

    Article  Google Scholar 

  30. P. Ponthiaux, F. Wenger, D. Drees, and J.P. Celis, Electrochemical Techniques for Studying Tribocorrosion Processes, Wear, 2004, 256, p 459-468

    Article  Google Scholar 

  31. E. Lemaire and M. Le Calvar, Evidence of tribocorrosion wear in pressurized water reactors, Wear, 2003, 249, p 338-344

    Article  Google Scholar 

  32. C. Liu, Q. Bi, A. Leyland, and A. Matthews, An Electrochemical Impedance Spectroscopy Study of the Corrosion Behaviour of PVD Coated Steels in 0.5 N NaCl Aqueous Solution: Part I, EIS Interpretation of Corrosion Behaviour, Corros. Sci., 2003, 45, p 1243-1256

    Article  Google Scholar 

  33. Z. Liu, Y.C. Dong, Z.H. Chu, Y. Yang, Y.Z. Li, and D.R. Yan, Corrosion Behavior of Plasma Sprayed Ceramic and Metallic Coatings on Carbon Steel in Simulated Seawater, Mater. Design, 2013, 52, p 630-637

    Article  Google Scholar 

Download references

Acknowledgments

The authors gratefully acknowledge the financial supports of the National Natural Science Foundation of China (51102074, 51272065, 51372065 and 51402083), the Natural Science Foundation of Hebei Province (E2012202042 and E2014202096), the Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences (KLICM-2013); the Key Foundation for Science and Technology Research of Universities in Hebei Province, China (ZD20131018) and Outstanding Youth Fund for Science and Technology Research of Universities in Hebei Province, China (Y2012003 and YQ2014001); Science and Technology Program of Hebei Province, China (13211029).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhe Liu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, Z., Chu, Z., Chen, X. et al. Electrochemical Impedance Studies on Tribocorrosion Behavior of Plasma-Sprayed Al2O3 Coatings. J Therm Spray Tech 24, 878–884 (2015). https://doi.org/10.1007/s11666-015-0234-2

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11666-015-0234-2

Keywords

Navigation