Skip to main content

Advertisement

Log in

Plasma-Assisted Sintering of Diffusion Bonded Dissimilar Titanium-SS304l: Role of Bonding Pressure and Heating Rate on Microstructure and Mechanical Properties

  • Technical Article
  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

In the present investigation, an effort has been made to join commercial pure titanium and stainless steel 304L by plasma-assisted heating techniques. The diffusion bonding is conducted at 750 °C with varying heating rates viz. 100, 150, 200, 250 °C/min with holding for 5 minutes with varying pressure condition (44 MPa). The bonding strength of the interfacial region is evaluated by the tensile test. The result shows that the diffusion of Fe in Ti leads to the formation and stabilization of Fe2Ti in the interfacial zone. To understand the effect of varying holding time and heating rate, the bond width is studied using optical and scanning electron microscopes. It is observed that the thickness of the joint is reduced by increasing the heating rate. This leads to maximum bonding strength 418 MPa for the bond made at 150 °C/min withholding the pressure to room temperature whereas the bonding strength falls to 340 MPa at 200 °C/min due to the formation of a thick brittle intermetallic compound.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. S. Zakipour, M. Samavatian, A. Halvaee, A. Amadeh, and A. Khodabandeh, The Effect of Interlayer Thickness on Liquid State Diffusion Bonding Behavior of Dissimilar Stainless Steel 316/Ti-6Al-4V System, Mater. Lett., 2015, 142, p 168–171.

    Article  CAS  Google Scholar 

  2. S. Vazirian and A. Farzadi, Dissimilar Transient Liquid Phase Bonding of Ti-6Al-4V and Co-Cr-Mo Biomaterials Using a Cu Interlayer: Microstructure and Mechanical Properties, J. Alloys Compd., 2020, 829, p 154510.

    Article  CAS  Google Scholar 

  3. K. Ananthakumar and S. Kumaran, Experimental Investigation and Prediction of Optimum Process Parameter for Plasma Assisted Diffusion Bonding of Commercial Pure Titanium and Austenitic Stainless Steel, Arab. J. Sci. Eng., 2018, 44, p 1017–1032.

    Article  Google Scholar 

  4. Y. Deng, G. Sheng, and C. Xu, Evaluation of the Microstructure and Mechanical Properties of Diffusion Bonded Joints of Titanium to Stainless Steel with a Pure Silver Interlayer, Mater. Des., 2013, 46, p 84–87.

    Article  CAS  Google Scholar 

  5. H. Li, C. Yang, L. Sun, and M. Li, Influence of Pressure on Interfacial Microstructure Evolution and Atomic Diffusion in the Hot-Press Bonding of Ti-33Al-3V to TC17, J. Alloys Compd., 2017, 720, p 131–138.

    Article  CAS  Google Scholar 

  6. T. Vigraman, D. Ravindran, and R. Narayanasamy, Effect of Phase Transformation and Intermetallic Compounds on the Microstructure and Tensile Strength Properties of Diffusion-Bonded Joints Between Ti-6Al-4V and AISI 304L, Mater. Des., 2012, 36, p 714–727.

    Article  CAS  Google Scholar 

  7. M. Rao, L. Zhang, J. Zhang, G. Luo, and Q. Shen, Effect of Cu Interlayer on Joining 93W and Mo1 Alloys by Plasma Activated Sintering, Mater. Lett., 2017, 201, p 89–92.

    Article  CAS  Google Scholar 

  8. S. Kundu, M. Ghosh, A. Laik, K. Bhanumurthy, G.B. Kale, and S. Chatterjee, Diffusion Bonding of Commercially Pure Titanium to 304 Stainless Steel Using Copper Interlayer, Mater. Sci. Eng. A, 2005, 407, p 154–160.

    Article  Google Scholar 

  9. K. Aydın, Y. Kaya, and N. Kahraman, Experimental Study of Diffusion Welding/Bonding of Titanium to Copper, Mater. Des., 2012, 37, p 356–368.

    Article  Google Scholar 

  10. A.H.M.E. Rahman and M.N. Cavalli, Strength and Microstructure of Diffusion Bonded Titanium Using Silver and Copper Interlayers, Mater. Sci. Eng. A, 2010, 527, p 5189–5193.

    Article  Google Scholar 

  11. M.S. Kenevisi and S.M. Mousavi Khoie, An Investigation on Microstructure and Mechanical Properties of Al7075 to Ti-6Al-4V Transient Liquid Phase (TLP) Bonded Joint, Mater. Des., 2012, 38, p 19–25.

    Article  CAS  Google Scholar 

  12. B. Chen, M. Zhou, T. Jiang, and L. Li, Observation of Diffusion Behavior Between Cr2O3 and Calcium Ferrite Based on Diffusion Couple Method at 1373 K, J. Alloys Comp, 2019, 802, p 103–111.

    Article  CAS  Google Scholar 

  13. R. Li, T. Yuan, X. Liu, and K. Zhou, Enhanced Atomic Diffusion of Fe-Al Diffusion Couple during Spark Plasma Sintering, Scr. Mater, 2016, 110, p 105–108.

    Article  Google Scholar 

  14. C.M. Cepeda-Jime´nez, F. Carren, O.A. Ruano, A.A. Sarkeeva, A.A. Kruglov, and R.Y. Lutfullin, Influence of Interfacial Defects on the Impact Toughness of Solid State Diffusion Bonded Ti-6 Al-4 V Alloy Based Multilayer Composites, Mater. Sci. Eng. A, 2013, 563, p 28–35.

    Article  Google Scholar 

  15. A. Elrefaey and W. Tillmann, Solid State Diffusion Bonding of Titanium to Steel Using a Copper Base Alloy as Interlayer, J. Mater. Process. Technol., 2009, 209, p 2746–2752.

    Article  CAS  Google Scholar 

  16. E. Norouzi, M. Atapour, and M. Shamanian, Effect of Bonding Time on the Joint Properties of Transient Liquid Phase Bonding Between Ti-6Al-4V and AISI 304, J. Alloys Compd., 2017, 701, p 335–341.

    Article  CAS  Google Scholar 

  17. R. Kumar and M. Balasubramanian, Application of Response Surface Methodology to Optimize Process Parameters in Friction Welding of Ti-6Al-4V and SS304L Rods, Trans. Nonferrous Met. Soc. China, 2015, 25, p p3625-3633.

    Article  Google Scholar 

  18. S. Kundu and S. Chatterjee, Characterization of Diffusion Bonded Joint Between Titanium and 304 Stainless Steel Using a Ni Interlayer, Mater. Charact., 2008, 59, p p631-637.

    Article  Google Scholar 

  19. R. Kumar and M. Balasubramanian, Experimental Investigation of Ti-6Al-4V Titanium Alloy and 304L Stainless Steel Friction Welded with Copper Interlayer, Def. Technol., 2015, 11, p 65–75.

    Article  Google Scholar 

  20. N. Naveen Kumar, G.D. JanakiRam, S.S. Bhattacharya, H.C. Dey, and S.K. Albert, Spark Plasma Welding of Austenitic Stainless Steel AISI 304L to Commercially Pure Titanium, Trans. Indian Inst. Met., 2015, 68, p 289–297.

    Article  Google Scholar 

  21. A.H. Plaine, A.R. Gonzalez, U.F.H. Suhuddin, J.F. dos Santos, and N.G. Alcântara, Process Parameter Optimization in Friction Spot Welding of AA5754 and Ti6Al4V Dissimilar Joints Using Response Surface Methodology, Int. J. Adv. Manuf. Technol., 2016, 85, p 1575–1583.

    Article  Google Scholar 

  22. S. Rajakumar and V. Balasubramanian, Diffusion Bonding of Titanium and AA 7075 Aluminum Alloy Dissimilar Joints—Process Modeling and Optimization Using Desirability Approach, Int. J. Adv. Manuf. Technol., 2016, 86, p p1095-1112.

    Article  Google Scholar 

  23. K. Ananthakumar, P. Vivekanandhan, and S. Kumaran, Spark Plasma Assisted Diffusion Bonding of Titanium and Stainless Steel: Role of Pulse Current in Diffusion Kinetics and Microstructural Evolution, Vacuum, 2020, 117, p 109394.

    Article  Google Scholar 

  24. U. Kamachi Mudali, B.M. Ananda Rao, K. Shanmugam, R. Natarajan, and B. Raj, Corrosion and Microstructural Aspects of Dissimilar Joints of Titanium and Type 304L Stainless Steel, J. Nucl. Mater., 2023, 321, p 40–48.

    Article  Google Scholar 

  25. M.B. Shongwe, M.M. Ramakokovhu, S. Diouf, M.O. Durowoju, B.A. Obadele, R. Sule, M.L. Lethabane, and P.A. Olubambi, Effect of Starting Powder Particle Size and Heating Rate on Spark Plasma Sintering of Fe-Ni Alloys, J. Alloys Compd., 2016, 678, p 241–248.

    Article  CAS  Google Scholar 

  26. A. Miriyev, A. Stern, E. Tuval, S. Kalabukhov, Z. Hooper, and N. Frage, Titanium to Steel Joining by Spark Plasma Sintering (SPS) Technology, J. Mater. Process. Technol., 2013, 213, p 161–166.

    Article  CAS  Google Scholar 

  27. Y. Yu, H. Dong, B. Ma, Q. Ren, and W. Ma, Effect of Different Filler Materials on the Microstructure and Mechanical Properties of SiC-SiC Joints Joined by Spark Plasma Sintering, J. Alloys Compd., 2017, 708, p 373–379.

    Article  CAS  Google Scholar 

  28. P. Tatarko, Z. Chlup, A. Mahajan, V. Casalegno, T.G. Saunders, I. Dlouhy, and M.J. Reece, High Temperature Properties of the Monolithic CVD-SiC Materials Joined with a Pre-sintered MAX Phase Ti3SiC2 Interlayer via Solid-State Diffusion Bonding, J. Eur. Ceram. Soc., 2017, 37, p 1205–1216.

    Article  CAS  Google Scholar 

  29. J.C. Feng, H. Liu, P. He, and J. Cao, Effects of Hydrogen on Diffusion Bonding of Hydrogenated Ti6-Al4-V Alloy Containing 0.3 wt.% Hydrogen at Fast Heating Rate, Int. J. Hydrog. Energy., 2007, 32, p 3054–3058.

    Article  CAS  Google Scholar 

  30. B. Kurt, N. Orhan, and A. Hasçalık, Effect of High Heating and Cooling Rate on Interface of Diffusion Bonded Gray Cast Iron to Medium Carbon Steel, Mater. Des., 2007, 28(7), p 2229–2233.

    Article  CAS  Google Scholar 

  31. M. Samavatian, S. Zakipour, and M. Paidar, Effect of Bonding Pressure on Microstructure and Mechanical Properties of Ti-6Al-4V Diffusion-Bonded Joint, Weld World, 2017, 61, p 69–74.

    Article  CAS  Google Scholar 

  32. K Xiao, G Lei, K D.T. Ngo, and G.Q Lu, Effect of Heating Rate on Bonding Strength of Pressure-free Sintered Nano silver Joint. (ICEP-IAAC 2015) Proceedings.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to K. Ananthakumar.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ananthakumar, K., Kumaran, S. Plasma-Assisted Sintering of Diffusion Bonded Dissimilar Titanium-SS304l: Role of Bonding Pressure and Heating Rate on Microstructure and Mechanical Properties. J. of Materi Eng and Perform (2023). https://doi.org/10.1007/s11665-023-08347-w

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11665-023-08347-w

Keywords

Navigation