Abstract
In the present study, the role of samarium oxide (Sm2O3) as an additive on the property development of stoichiometric (molar ratio MgO: Al2O3 = 1:1) magnesium aluminate spinel using different raw material sources was investigated. Initially, a total of 6 spinel batches were prepared with the help of commercially available sources of alumina (three different grades) and magnesia (two different grades) and then, the effect of Sm2O3 addition (1-4% by weight) on the properties of different spinel compositions was studied in the temperature range of 1550-1650 °C. The various spinel batches, both additive-free and Sm2O3 doped, were then characterized via densification, phase formation, microstructural studies, cold strength and retainment of strength post thermal shock. The results revealed that 1% of Sm2O3 addition led to optimum densification of all the spinel batches. This was due to the formation of samarium aluminate-SmAlO3 formed as a result of reaction between Sm2O3 and components of spinel providing hindrance to the migration of grain-boundaries of spinel. An improvement in the cold-strength and retained strength post-thermal shock treatment in the Sm2O3-doped spinel compositions was also observed.
Similar content being viewed by others
References
I. Ganesh, A Review on Magnesium Aluminate (MgAl2O4) Spinel: Synthesis, Processing and Applications, Int. Mater. Rev., 2013, 58(2), p 63–112.
R. Sarkar, Refractory Applications of Magnesium Aluminate Spinel, Refract. Manual-Interceram, 2010, p 11–14.
X. Ren, B. Ma, G. Zhang, G. Fu, J. Yu, and G. Liu, Preparation and Properties of MgAl2O4 Spinel Ceramics by Double-Doped Sm2O3– (Y2O3, Nb2O5 and La2O3), Mater. Chem. Phys., 2020, 252, p 123309.
K.E. Sickafus, J.M. Wills, and N.W. Grimes, Structure of Spinel, J. Amer. Ceram. Soc., 1999, 82(12), p 3279–3292.
L. Esposito, A. Piancastelli, and S. Martelli, Production and Characterization of Transparent MgAl2O4 Prepared by Hot Pressing, J. Eur. Ceram. Soc., 2013, 33(4), p 737–747.
K. Morita, B.N. Kim, H. Yoshida, and K. Hiraga, Densification Behavior of a fine-Grained MgAl2O4 Spinel during Spark Plasma Sintering (SPS), Scr. Mater., 2010, 63(6), p 565–568.
M. Sokol, M. Halabi, S. Kalabukhov, and N. Frage, Nano-Structured MgAl2O4 Spinel Consolidated by High Pressure Spark Plasma Sintering (HPSPS), J. Eur. Ceram. Soc., 2017, 37(2), p 755–762.
Y. Wen, X. Liu, X. Chen, Q. Jia, R. Yu, and T. Ma, Effect of Heat Treatment Conditions on the Growth of MgAl2O4 Nanoparticles Obtained by Sol-Gel Method, Ceram. Int., 2017, 43(17), p 15246–15253.
D. Ding, L. Lv, G. Xiao, Y. Ren, S. Yang, P. Yang, and X. Hou, One-Step Synthesis of In-Situ Multilayer Graphene Containing MgAl2O4 Spinel Composite Powders, Ceram. Int., 2019, 45(5), p 6209–6215.
K. Mackenzie, J. Temuujin, T. Jadambaa, M. Smith, and P. Angerer, Mechanochemical Synthesis and Sintering Behaviour of Magnesium Aluminate Spinel, J. Mater. Sci., 2000, 35(22), p 5529–5535.
S. Takahashi, A. Kan, and H. Ogawa, Microwave Dielectric Properties and Crystal Structures of Spinel-Structured MgAl2O4 Ceramics Synthesized by a Molten-Salt Method, J. Eur. Ceram. Soc., 2017, 37(3), p 1001–1006.
A. Zegadi, M. Kolli, M. Hamidouche, and G. Fantozzi, Transparent MgAl2O4 Spinel Fabricated by Spark Plasma Sintering from Commercial Powders, Ceram. Int., 2018, 44(15), p 18828–18835.
L.L. Zhu, Y.J. Park, L. Gan, S.I. Go, H.N. Kim, J.M. Kim, and J.W. Ko, Fabrication of Transparent MgAl2O4 from Commercial Nanopowders by Hot-Pressing Without Sintering Additive, Mater. Lett., 2018, 219, p 8–11.
M.T. Camargo, Q. Jacques, L.B. Caliman, J. Miagava, D. Hotza, R.H. Castro, and D. Gouvêa, Synthesis of Ca-Doped Spinel by Ultrasonic Spray Pyrolysis, Mater. Lett., 2016, 171, p 232–235.
L. Yuan, B. Ma, Q. Zhu, Z. Wang, G. Li, and J. Yu, Preparation and Properties of MgAl2O4 Based Ceramics Reinforced With Rod-Like Microcrystallines by Co-Doping Sm2O3 and La2O3, Ceram. Int., 2017, 43(18), p 16258–16263.
R. Sarkar and S. Sahoo, Effect of Raw Materials on Formation and Densification of Magnesium Aluminate Spinel, Ceram. Int., 2014, 40(10), p 16719–16725.
S. Sinhamahapatra, C. Ghosh, H.S. Tripathi, and S. Mukhopadhyay, Effect of Yb2O3 and TiO2 on Reaction Sintering and Properties of Magnesium Aluminate Spinel, Ceram. Int., 2021, 47(19), p 27372–27385.
S.K. Mohan and R. Sarkar, A Comparative Study on the Effect of Different Additives on the Formation and Densification of Magnesium Aluminate Spinel, Ceram. Int., 2016, 42(12), p 13932–13943.
I. Ganesh, S.M. Olhero, A.H. Rebelo, and J.M. Ferreira, Formation and Densification Behavior of MgAl2O4 Spinel: The Influence of Processing Parameters, J. Amer. Ceram. Soc., 2008, 91(6), p 1905–1911.
R. Sarkar, S.K. Das, and G. Banerjee, Effect of Attritor Milling on the Densification of Magnesium Aluminate Spinel, Ceram. Int., 1999, 25(5), p 485–489.
R. Sarkar and G. Banerjee, Effect of Compositional Variation and Fineness on the Densification of MgO–Al2O3 Compacts, J. Eur. Ceram. Soc., 1999, 19(16), p 2893–2899.
C.J. Ting and H.Y. Lu, Defect Reactions and the Controlling Mechanism in the Sintering of Magnesium Aluminate Spinel, J. Amer. Ceram. Soc., 1999, 82(4), p 841–848.
P. Ugur and C. Aksel, The Effect of SnO2 on the Improvement of Mechanical Properties of MgO–MgAl2O4 Composites, Compos. B Eng., 2012, 43(5), p 2217–2221.
R. Naghizadeh, H. Rezaie, and F. Golestani-Fard, Effect of TiO2 on Phase Evolution and Microstructure of MgAl2O4 Spinel in Different Atmospheres, Ceram. Int., 2011, 37(1), p 349–354.
R. Sarkar and G. Bannerjee, Effect of Addition of TiO2 on Reaction Sintered MgO–Al2O3 Spinels, J. Eur. Ceram. Soc., 2000, 20(12), p 2133–2141.
S. Sinhamahapatra, K. Dana, A. Ghosh, V.P. Reddy, and H.S. Tripathi, Dynamic Thermal Study to Rationalise the Role of Titania in Reaction Sintering of Magnesia-Alumina System, Ceram. Int., 2015, 41(1), p 1073–1078.
S. Sinhamahapatra, K. Dana, and H.S. Tripathi, Enhancement of Reaction-Sintering of Alumina-Excess Magnesium Aluminate Spinel in Presence of Titania, Ceram. Int., 2018, 44(9), p 10773–10780.
R. Sarkar, S.K. Das, and G. Banerjee, Effect of Addition of Cr2O3 on the Properties of Reaction Sintered MgO–Al2O3 Spinels, J. Eur. Ceram. Soc., 2002, 22(8), p 1243–1250.
A. Ghosh, S. Das, J. Biswas, H.S. Tripathi, and G. Banerjee, The Effect of ZnO Addition on the Densification and Properties of Magnesium Aluminate Spinel, Ceram. Int., 2000, 26(6), p 605–608.
E. Kostić, S. Bošković, and Š Kiš, Influence of Fluorine Ion on the Spinel Synthesis, J. Mater. Sci. Lett., 1982, 1(12), p 507–510.
J.L. Huang, S.Y. Sun, and Y.C. Ko, Investigation of High-Alumina Spinel: Effect of LiF and CaCO3 Addition, J. Amer. Ceram. Soc., 1997, 80(12), p 3237–3241.
S.K. Chen, M.Y. Cheng, and S.J. Lin, Reducing the Sintering Temperature for MgO–Al2O3 Mixtures by Addition of Cryolite (Na3AlF6), J. Amer. Ceram. Soc., 2002, 85(3), p 540–544.
R. Lodha, A. Ghosh, B. Mukherjee, and G. N. Agrawal, Zirconia-magnesium aluminate spinel composite-Improved ZrO2-MgAl2O4 composite was prepared by solid-state sintering, Amer. Ceram. Soc. Bull., 2006, 85(6)
I. Ganesh, S. Bhattacharjee, B.P. Saha, R. Johnson, and Y.R. Mahajan, A New Sintering aid for Magnesium Aluminate Spinel, Ceram. Int., 2001, 27(7), p 773–779.
S.K. Mohan and R. Sarkar, Effect of ZrO2 Addition on MgAl2O4 Spinel from Commercial Grade Oxide Reactants, Ceram. Int., 2016, 42(8), p 10355–10365.
S.K. Mohan and R. Sarkar, Reaction Sintered Zinc Oxide Incorporated Magnesium Aluminate Spinel from Commercial Grade Oxide Reactants, J. Aust. Ceram. Soc., 2017, 53(1), p 207–216.
R. Sarkar, S.K. Das, and G. Banerjee, Effect of Additives on the Densification of Reaction Sintered and Presynthesised Spinels, Ceram. Int., 2003, 29(1), p 55–59.
Z. Quan, Z. Wang, X. Wang, H. Liu, and Y. Ma, Effect of CeO2 Addition on the Sintering Behavior of Pre-Synthesized Magnesium Aluminate Spinel Ceramic Powders, Ceram. Int., 2019, 45(1), p 488–493.
B. Baruah and R. Sarkar, Rare-Earth Oxide-Doped Magnesium Aluminate Spinel - An Overview, Interceram Int. Ceram. Rev., 2020, 69(3), p 40–45.
B. Ma, Y. Yin, Q. Zhu, Y. Li, G. Li, and J. Yu, In-Situ Formation and Densification of MgAl2O4-SmAlO3 Ceramics by a Single-Stage Reaction Sintering Process, Ceram. Silik., 2015, 59(2), p 109–114.
Z. Quan, Z. Wang, X. Wang, H. Liu, and Y. Ma, Effects of Sm2O3 Addition on Sintering Behavior of Pre-Synthesized Magnesia-Rich Magnesium Aluminate Spinel, J. Rare Earths, 2021, 39(11), p 1450–1454.
B. Baruah and R. Sarkar, Effect of Y2O3 Content on Densification, Microstructure and Mechanical Properties of Reaction Sintered Magnesium Aluminate Spinel, Ceram. Int., 2023, 49(1), p 755–765.
S. Sinhamahapatra, K. Dana, S. Mukhopadhyay, and H.S. Tripathi, Role of Different Rare Earth Oxides on the Reaction Sintering of Magnesium Aluminate Spinel, Ceram. Int., 2019, 45(9), p 11413–11420.
M.N. Rahaman, Ceramic Processing, CRC Press, Boca Raton, 2017.
R. Sarkar, H.S. Tripathi, and A. Ghosh, Reaction Sintering of Different Spinel Compositions in the Presence of Y2O3, Mater. Lett., 2004, 58(16), p 2186–2191.
J. Liu, Z. Wang, H. Liu, X. Wang, and Y. Ma, Effect of Y2O3 Doping on the High-Temperature Properties of Magnesia Aluminate Spinel Refractories, J. Aust. Ceram. Soc., 2020, 56(2), p 389–394.
S. Lakiza and L. Lopato, Phase Diagram of the Alumina–Zirconia–Samaria System, J. Amer. Ceram. Soc., 2006, 89(11), p 3516–3521.
Y. Yijun and Q. Tai, Effect of Y2O3 and Dy2O3 on Microstructure and Mechanical Behaviors of Aluminum Nitride Ceramics, J. Rare Earths, 2006, 24(1), p 239–243.
J. Liu, X. Lv, J. Li, and L. Jiang, Pressureless Sintered Magnesium Aluminate Spinel with Enhanced Mechanical Properties Obtained by the Two-Step Sintering Method, J. Alloys Compd., 2016, 680, p 133–138.
J. Liu, X. Lv, J. Li, L. Zhang, and J. Peng, Densification and Microstructure of Magnesium Aluminate Spinel for Adding Method of Sc2O3, J. Alloys Compd., 2018, 735, p 394–399.
K.K. Bamzai, V. Singh, P.N. Kotru, and B.M. Wanklyn, Micromechanical Characteristics of Flux-Grown SmAlO3 Single Crystal, Strength Mater., 2010, 42(4), p 387–396.
P.N. Kotru, K.K. Raina, S.K. Kachroo, and B.M. Wanklyn, Microhardness Measurements on Single Crystals of Flux-Grown Rare Earth Perovskites (Orthoferrites, Orthochromites and Aluminates), J. Mater. Sci., 1984, 19(18), p 2582–2592.
R. Sarkar, Refractory Technology: Fundamentals and Applications, CRC Press, Boca Raton, 2016, p 48
Acknowledgments
The authors would like to offer their sincerest gratitude to Almatis, India, for providing a variety of essential raw materials. Additionally, they would like to express their appreciation to the technical personnel of the Department of Ceramic Engineering, National Institute of Technology, Rourkela, for their timely assistance throughout the course of experiments.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Baruah, B., Sarkar, R. Influence of Samarium Oxide Addition on Magnesium Aluminate Spinel: A Case of Reaction Sintering. J. of Materi Eng and Perform 33, 4647–4658 (2024). https://doi.org/10.1007/s11665-023-08272-y
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-023-08272-y