Skip to main content
SpringerLink
Log in

Numerical Study of Fatigue Crack Propagation in a Residual Stress Field Induced by Shot Peening

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Shot peening (SP) is a relatively traditional but highly effective mechanical surface treatment that produces a compressive residual stress field in a shot-peened (SPed) surface, which can effectively delay fatigue crack propagation (FCP) and prolong the service life of engineering materials and structures. A multistep analysis method was developed by combining a numerical simulation of the SP process and the LEFM-based (linear elastic fracture mechanics) superposition principle to study FCP behavior in an SP-induced residual stress field. The SP-induced residual stresses were first simulated by a symmetric cell model and then introduced into a finite element model of the CT specimen. The total stress intensity factors and stress ratios with respect to different crack lengths were calculated according to the LEFM-based superposition principle. The influences of external applied load ratios and SP conditions, including one-sided and double-sided SP, on the FCP behavior of the SPed CT specimen were investigated in detail.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18

Similar content being viewed by others

References

  1. M. Topic, R.B. Tait, and C. Allen, The Fatigue Behaviour of Metastable (AISI-304) Austenitic Stainless Steel Wires, Int. J. Fatigue, 2007, 29(4), p 656–665

    CAS  Google Scholar 

  2. C. Wang, X. Wang, Z. Ding et al., Experimental Investigation and Numerical Prediction of Fatigue Crack Growth of 2024-T4 Aluminum Alloy, Int. J. Fatigue, 2015, 78, p 11–21

    CAS  Google Scholar 

  3. Z.M. Wang, Y.F. Jia, X.C. Zhang et al., Effects of Different Mechanical Surface Enhancement Techniques on Surface Integrity and Fatigue Properties of Ti-6Al-4 V: A Review, Crit. Rev. Solid State, 2019, 44(6), p 1–25

    CAS  Google Scholar 

  4. Y.X. Chen, J.C. Wang, Y.K. Gao et al., Effect of Shot Peening on Fatigue Performance of Ti2AlNb Intermetallic Alloy, Int. J. Fatigue, 2019, 127, p 53–57

    CAS  Google Scholar 

  5. S. Saalfeld, B. Scholtes, and T. Niendorf, On the Influence of Overloads on the Fatigue Performance of Deep Rolled Steel SAE 1045, Int. J. Fatigue, 2019, 126, p 221–230

    CAS  Google Scholar 

  6. C. Wang, L. Wang, C.L. Wang et al., Dislocation Density-Based Study of Grain Refinement Induced by Laser Shock Peening, Opt. Laser Technol., 2020, 121, p 105827

    CAS  Google Scholar 

  7. Y.F. Al-Obaid, A Rudimentary Analysis of Improving Fatigue Life of Metals by Shot-Peening, J. Appl. Mech., 1990, 57(2), p 307–312

    Google Scholar 

  8. Y.F. Al-Obaid, Shot Peening Mechanics: Experimental and Theoretical Analysis, Mech. Mater., 1995, 19(2–3), p 251–260

    Google Scholar 

  9. C. Wang, C.L. Wang, L. Wang et al., A Dislocation Density–Based Comparative Study of Grain Refinement, Residual Stresses, Surface Roughness Induced by Shot Peening and Surface Mechanical Attrition Treatment, Int. J. Adv. Manuf. Technol., 2020, 108, p 505–525

    Google Scholar 

  10. C. Wang, Y.B. Lai, L. Wang et al., Dislocation-Based Study on the Influences of Shot Peening on Fatigue Resistance, Surf. Coat. Technol., 2020, 383, p 125247

    Google Scholar 

  11. S.A. Meguid, G. Shagal, J.C. Stranart et al., Three-Dimensional Dynamic Finite Element Analysis of Shot-Peening Induced Residual Stresses, Finite Elem. Anal. Des., 1999, 31(3), p 179–191

    Google Scholar 

  12. H.Y. Miao, S. Larose, C. Perron et al., On the Potential Applications of a 3D Random Finite Element Model for the Simulation of Shot Peening, Adv. Eng. Softw., 2009, 40(10), p 1023–1038

    Google Scholar 

  13. C. Wang, L. Wang, X. Wang et al., Numerical Study of Grain Refinement Induced by Severe Shot Peening, Int. J. Mech. Sci., 2018, 146, p 280–294

    Google Scholar 

  14. T. Hong, J.Y. Ooi, and B. Shaw, A Numerical Simulation to Relate the Shot Peening Parameters to the Induced Residual Stresses, Eng. Fail. Anal., 2008, 15(8), p 1097–1110

    CAS  Google Scholar 

  15. J. Wang and F. Liu, Numerical Simulation for Shot-Peening Based on SPH-Coupled FEM, Int. J. Comp. Meth., 2011, 8(04), p 731–745

    Google Scholar 

  16. S.A. Meguid, G. Shagal, and J.C. Stranart, 3D FE Analysis of Peening of Strain-Rate Sensitive Materials Using Multiple Impingement Model, Int. J. Impact Eng, 2002, 27(2), p 119–134

    Google Scholar 

  17. C. Wang, J. Hu, Z. Gu et al., Simulation on Residual Stress of Shot Peening Based on a Symmetrical Cell Model, Chin. J. Mech. Eng., 2017, 30(2), p 344–351

    Google Scholar 

  18. Z. Barsoum and I. Barsoum, Residual Stress Effects on Fatigue Life of Welded Structures Using LEFM, Eng. Fail. Anal., 2009, 16(1), p 449–467

    Google Scholar 

  19. C. Gardin, S. Courtin, G. Bezine et al., Numerical Simulation of Fatigue Crack Propagation in Compressive Residual Stress Fields of Notched Round Bars, Fatigue Fract. Eng. M., 2007, 30(3), p 231–242

    Google Scholar 

  20. R.M. Nejad, K. Farhangdoost, and M. Shariati, Numerical Study on Fatigue Crack Growth in Railway Wheels Under the Influence of Residual Stresses, Eng. Fail. Anal., 2015, 52, p 75–89

    Google Scholar 

  21. E. Wolf, Fatigue Crack Closure Under Cyclic Tension, Eng. Fract. Mech., 1970, 2(1), p 37–45

    Google Scholar 

  22. H.C. Choi and J.H. Song, Finite Element Analysis of Closure Behaviour of Fatigue Cracks in Residual Stress Fields, Fatigue Fract. Eng. M., 1995, 18(1), p 105–117

    CAS  Google Scholar 

  23. C.D.M. Liljedahl, M.L. Tan, O. Zanellato et al., Evolution of Residual Stresses with Fatigue Loading and Subsequent Crack Growth in a Welded Aluminium Alloy Middle Tension Specimen, Eng. Fract. Mech., 2008, 75(13), p 3881–3894

    Google Scholar 

  24. J.C. Newman, A Crack Opening Stress Equation for Fatigue Crack Growth, Int. J. Fracture, 1984, 24(4), p 131–135

    Google Scholar 

  25. M. Beghini, L. Bertini, and E. Vitale, Fatigue Crack Growth in Residual Stress Fields: Experimental Results and Modelling, Fatigue Fract. Eng. M., 1994, 17(12), p 1433–1444

    Google Scholar 

  26. J.E. LaRue and S.R. Daniewicz, Predicting the Effect of Residual Stress on Fatigue Crack Growth, Int. J. Fatigue, 2007, 29(3), p 508–515

    CAS  Google Scholar 

  27. R. Krueger, Virtual Crack Closure Technique: History, Approach, and Applications, Appl. Mech. Rev., 2004, 57(2), p 109–143

    Google Scholar 

  28. P. Paris and F. Erdogan, A Critical Analysis of Crack Propagation Laws, J. Basic Eng., 1963, 85(4), p 528–533

    CAS  Google Scholar 

  29. K. Walker, The Effect of Stress Ratio During Crack Propagation and Fatigue for 2024-T3 and 7075-T6 Aluminum, Effects of Environment and Complex Load History on Fatigue Life, ASTM International, New York, 1970

    Google Scholar 

  30. R. Jones, F. Chen, S. Pitt et al., From NASGRO to Fractals: Representing Crack Growth in Metals, Int. J. Fatigue, 2016, 82, p 540–549

    Google Scholar 

  31. S. Keller, M. Horstmann, N. Kashaev et al., Experimentally Validated Multi-step Simulation Strategy to Predict the Fatigue Crack Propagation Rate in Residual Stress Fields After Laser Shock Peening, Int. J. Fatigue, 2019, 124, p 265–276

    Google Scholar 

  32. M. Pavan, D. Furfari, B. Ahmad et al., Fatigue Crack Growth in a Laser Shock Peened Residual Stress Field, Int. J. Fatigue, 2019, 123, p 157–167

    CAS  Google Scholar 

  33. J. Zhao, Y. Dong, and C. Ye, Laser Shock Peening Induced Residual Stresses and the Effect on Crack Propagation Behavior, Int. J. Fatigue, 2017, 100, p 407–417

    Google Scholar 

  34. D. Schnubel and N. Huber, Retardation of Fatigue Crack Growth in Aircraft Aluminium Alloys Via Laser Heating–Numerical Prediction of Fatigue Crack Growth, Comput. Mater. Sci., 2012, 65, p 461–469

    CAS  Google Scholar 

  35. A. Jacob, A. Mehmanparast, R. D’Urzo et al., Experimental and Numerical Investigation of Residual Stress Effects on Fatigue Crack Growth Behaviour of S355 Steel Weldments, Int. J. Fatigue, 2019, 128, p 105196

    CAS  Google Scholar 

  36. G. Servetti and X. Zhang, Predicting Fatigue Crack Growth Rate in a Welded Butt Joint: The Role of Effective R Ratio in Accounting for Residual Stress Effect, Eng. Fract. Mech., 2009, 76(11), p 1589–1602

    Google Scholar 

  37. X. Yang, X. Ling, and J. Zhou, Optimization of the Fatigue Resistance of AISI304 Stainless Steel by Ultrasonic Impact Treatment, Int. J. Fatigue, 2014, 61, p 28–38

    CAS  Google Scholar 

  38. G. Wu, Z. Wang, J. Gan et al., FE Analysis of Shot-Peening-Induced Residual Stresses of AISI, 304 Stainless Steel by Considering Mesh Density and Friction Coefficient, Surf. Eng., 2019, 35(3), p 242–254

    CAS  Google Scholar 

  39. T. Kim, J.H. Lee, H. Lee et al., An Area-Average Approach to Peening Residual Stress Under Multi-impacts Using a Three-Dimensional Symmetry-Cell Finite Element Model with Plastic Shots, Mater. Des., 2010, 31(1), p 50–59

    CAS  Google Scholar 

  40. S. Ghanbari, M.D. Sangid, D.F. Bahr et al., Residual Stress Asymmetry in Thin Sheets of Double-Sided Shot Peened Aluminum, J. Mater. Eng. Perform., 2019, 28(5), p 3094–3104

    CAS  Google Scholar 

  41. G.T. Robertson, The effects of shot size on the residual stresses resulting from shot peening, SAE Technical. Paper, 1971

  42. D. Kujawski, A Fatigue Crack Driving Force Parameter with Load Ratio Effects, Int. J. Fatigue, 2001, 23, p 239–246

    Google Scholar 

  43. S. Kalnaus, F. Fan, Y. Jiang et al., An Experimental Investigation of Fatigue Crack Growth of Stainless Steel 304L, Int. J. Fatigue, 2009, 31(5), p 840–849

    CAS  Google Scholar 

  44. N. Ferreira, P. Antunes, J. Ferreira et al., Effects of Shot-Peening and Stress Ratio on the Fatigue Crack Propagation of AL 7475-T7351 Specimens, Appl. Sci., 2018, 8(3), p 375

    Google Scholar 

  45. P.S. Song and C.C. Wen, Crack Closure and Crack Growth Behaviour in Shot Peened Fatigued Specimen, Eng. Fract. Mech., 1999, 63(3), p 295–304

    Google Scholar 

  46. X.Y. Zhu and W.J.D. Shaw, Correlation of Fatigue Crack Growth Behaviour with Crack Closure in Peened Specimens, Fatigue Fract. Eng. Mater. Struct., 1995, 18(7-8), p 811–820

    CAS  Google Scholar 

Download references

Acknowledgments

The authors are grateful for the supports provided by Anhui Provincial Natural Science Foundation (2008085QE228), Natural Science Foundation of Anhui Higher Education Institutions of China (KJ2019A0126), Foundation of Anhui University of Science and Technology (QN2018106) and the Open Foundation of Jiangsu Key Laboratory of Mine Mechanical and Electrical Equipment (JSKL-MMEE-2018-4).

Author information

Authors and Affiliations

  1. School of Mechanical Engineering, Anhui University of Science and Technology, Huainan, 232001, China

    Cheng Wang, Guang Wu, Tao He, Yijun Zhou & Zechen Zhou

  2. Jiangsu Key Laboratory of Mine Mechanical and Electrical Equipment, China University of Mining and Technology, Jiangsu, 221116, China

    Tao He

Authors
  1. Cheng Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Guang Wu
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Tao He
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Yijun Zhou
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Zechen Zhou
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Cheng Wang.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, C., Wu, G., He, T. et al. Numerical Study of Fatigue Crack Propagation in a Residual Stress Field Induced by Shot Peening. J. of Materi Eng and Perform 29, 5525–5539 (2020). https://doi.org/10.1007/s11665-020-05029-9

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-020-05029-9

Keywords

Search

Navigation