Skip to main content
Log in

Comparison of the Phase Stability and Corrosion Resistance of the Ni-Based Alloys C-4 and C-276

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

A one-to-one correspondence is developed between the phase stability and corrosion resistance of the commercial (Ni-Cr-Mo)-based alloys C-276 and C-4. Alloy C-4 is shown to outperform alloy C-276 in acidic oxidizing media and approaches its resistance in acidic reducing media. Both alloys are found to have similar resistance to chloride-induced stress corrosion cracking in the annealed condition with short-range order. The aqueous corrosion resistance of both alloys is found to be improved by long-range order; however, they become highly susceptible to chloride-induced stress corrosion cracking. Alloy C-4 is distinguished by being stable toward precipitation of detrimental intermetallic compounds. However, alloy C-276 is shown to be prone to precipitation of mu phase which degrades its resistance to aqueous corrosion and chloride-induced stress corrosion cracking. It is concluded that the chemical composition of alloy C-4 is tailored to make it more versatile than alloy C-276 in acidic oxidizing media and the results are found to be consistent with the concept of atomic percent factor of each alloy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. P. Crook, Corrosion Characteristics of the Wrought Ni-Cr-Mo Alloys, Mater. Corros., 2005, 56, p 606–610

    Article  Google Scholar 

  2. V. Burt, Corrosion in the Petrochemical Industry, 2nd ed., ASM International, Materials Park, 2015, p 75–81

    Google Scholar 

  3. P. Crook, Corrosion-Resistant Nickel Alloys: Part II, Adv. Mater. Process., 2007, 56, p 31–33

    Google Scholar 

  4. D.C. Agarwal and W.R. Herda, The “C” Family of Ni-Cr-Mo Alloys’ Partnership with the Chemical Process Industry: The Last 70 Years, Mater. Corros., 1997, 48, p 542–548

    Article  Google Scholar 

  5. H. Shi, Z. Gao, Z. Fan, and Y. Ding, Corrosion Behavior of Alloy C-276 in Supercritical Water, Adv. Mater. Sci. Eng., 2018, 2018, art. no. 1027640

    Google Scholar 

  6. S. Lee, M.J. Kim, J. Park, S.Y. Hwang, S.W. Chung, S.J. Lee, and Y. Yun, Corrosion Behavior of Hastelloy (R) C-4 (R) Ni-Cr-Mo-Fe Alloys for Coal Gasification Syngas Plants, Mater. Test., 2018, 60, p 156–162

    Article  Google Scholar 

  7. C.C. Sequeira, D.S.P. Cardoso, L. Amaral, B. Sljukic, and D.M.F. Santos, On the Performance of Commercially Available Corrosion-Resistant Nickel Alloys: A Review, Corros. Rev., 2016, 34, p 187–200

    Google Scholar 

  8. A. Mishra, Performance of Corrosion-Resistant Alloys in Concentrated Acids, Acta Metall. Sin. (Engl. Lett.), 2017, 30, p 306–318

    Article  Google Scholar 

  9. A.N. Arjomand, I. Petrushina, A. Nikiforov, J.O. Jensen, and M. Rokni, Corrosion Behavior of Construction Materials for Ionic Liquid Hydrogen Compressor, Int. J. Hydrogen Energy, 2016, 41, p 16688–16695

    Article  Google Scholar 

  10. X. Tang, S. Wang, L.L. Qian, Y.H. Li, Z.H. Lin, D.H. Xu, and Y.P. Zhang, Corrosion Behavior of Nickel Base Alloys, Stainless Steel and Titanium Alloy in Supercritical Water Containing Chloride, Phosphate and Oxygen, Chem. Eng. Res. Des., 2015, 100, p 530–541

    Article  Google Scholar 

  11. C.M. Giordano, M.R. Ortiz, M.A. Rodriguez, R.M. Carranza, and R.B. Rebak, Crevice Corrosion Testing Methods for Measuring Repassivation Potential of Alloy C-22, Corros. Eng. Sci. Technol., 2011, 46, p 129–133

    Article  Google Scholar 

  12. N.S. Zadorozne, M.A. Rodriguez, R.M. Carranza, Corrosion resistance of Ni-Cr-Mo and Ni-Mo-Cr alloys in different metallurgical conditions. NACE corrosion 2010, paper no. 10236

  13. Q. Zhang, R. Tang, K.J. Yin, X. Luo, and L.F. Zhang, Corrosion Behavior of Hastelloy C-276 in Supercritical Water, Corros. Sci., 2009, 51, p 2092–2097

    Article  Google Scholar 

  14. A.C. Lloyd, J.J. Noel, S. McIntyre, and D.W. Shoesmith, Cr, Mo and W Alloying Additions in Ni and Their Effect on Passivity, Electrochem. Acta, 2004, 49, p 3015–3027

    Article  Google Scholar 

  15. K.S.E. Al-Malahy and T. Hodgkiess, Comparative Studies of Seawater Corrosion Behavior of a Range of Materials, Desalination, 2003, 158, p 35–42

    Article  Google Scholar 

  16. H.M. Tawancy, On the Precipitation of Intermetallic Compounds in Selected Solid-Solution Strengthened Ni-Base Alloys and Their Effects on Mechanical Properties, Metallogr. Microstruct. Anal., 2015, 6, p 200–215

    Article  Google Scholar 

  17. K. Chandra, A. Mahanti, V. Kain, B.S. Kumar, N. Kumar, and V. Gautam, Failure Cases Related to Materials Issue in Wet-Process Phosphoric Acid Plant, Eng. Fail. Anal., 2017, 79, p 642–655

    Article  Google Scholar 

  18. H.M. Shalaby, Failure of Hastelloy C-276 Pump Impeller in Hydrochloric Acid, Eng. Fail. Anal., 2008, 15, p 543–546

    Article  Google Scholar 

  19. R.C. Yin, Y. Al-Bakheet, and A.H. Al-Shawaf, Failure Analysis of an EDC Incinerator Quench Nozzle, Eng. Fail. Anal., 2007, 14, p 41–46

    Article  Google Scholar 

  20. Haynes international heat treatment brochure. http://www.haynesintl.com/alloys/fabrication-brochure/heat-treatment

  21. Annual Book of ASTM Standards, vol. 3.02, G 28A, G28 B, G 31 (ASTM International, Conshohocken, 2001).

  22. M.G. Fontana and N.G. Greene, Corrosion Engineering, McGraw-Hill, New York, 1978, p 116–156

    Google Scholar 

  23. ASTM G36-94, Standard Practice for Evaluating Stress-Corrosion Cracking Resistance of Metals and Alloys in a Boiling Magnesium Chloride Solution, ASTM International Conshohocken, Pennsylvania, 2013

    Google Scholar 

  24. H.M. Tawancy, Correlation Between Disorder-Order Transformations in a Ni-Based Alloy and its Mechanical Properties, Mater. Sci. Eng. A, 2018, 719, p 93–103

    Article  Google Scholar 

  25. D.L. Douglass, G. Thomas, and W.E. Roser, Ordering, Stacking Faults and Stress Corrosion Cracking in Austenitic Alloys, Corrosion, 1964, 20, p 15t–28t

    Article  Google Scholar 

  26. G. Thomas, The Effect of Short-Range Order on Stacking Fault Energy and Dislocation Arrangements in fcc Solid Solutions, Acta Met., 1963, 11, p 1369–1371

    Article  Google Scholar 

  27. P.R. Swann, Dislocation Substructure vs. Transgranular Stress Corrosion Susceptibility of Single Phase Alloys, Corrosion, 1963, 19, p 102t–114t

    Article  Google Scholar 

  28. P.R. Swann, Dislocation arrangements in face-centered cubic metals and alloys, Electron Microscopy and Strength of Crystals, G. Thomas and J. Washburn, Ed., Wiley Interscience, New York, 1963, p 131–181

    Google Scholar 

  29. C.L. Zacherl, S.L. Shang, D.E. Kim, Y. Wang, and Z.K. Liu, Effects of alloying elements on elastic, stacking fault and diffusion properties of FCC Ni from first-principles: implications for tailoring the creep rate of Ni-base superalloys, Superalloys 2012: 12th International Symposium on Superalloys, E.S. Huron, R.C. Reed, M.C. Hardy, M.J. Mills, R.E. Montero, P.D. Portella, and J. Telesman, Ed., The Minerals, Metals and Materials Society, Warrendale, 2012, p 455–461

    Google Scholar 

  30. H.M. Tawancy and M.O. Aboelfotoh, Application of Long-Range Ordering in the Synthesis of Nanoscale Ni2(Cr, Mo) Superlattice with High Strength and High Ductility, Mater. Sci. Eng. A, 2009, 500, p 188–195

    Article  Google Scholar 

  31. D. Nguyen-Manh, V. Vitek, and A.P. Horsfeld, Environmental Dependence of Bonding: A Challenge for Modeling of Intermetallics and Fusion Materials, Prog. Meter. Sci., 2007, 52, p 255–298

    Article  Google Scholar 

  32. A. Asphahani, P.E. Manning, and J. Straatmann, New Advances in Molybdenum-Containing Corrosion Resistant Alloys, Molybd. Moasic, 1987, 10, p 1–5

    Google Scholar 

  33. N. Sridhar, J.B.C. Wu, and P.E. Manning, Corrosion Resistant Ni-Cr-Mo Alloys, J. Met., 1985, 37, p 51–53

    Google Scholar 

Download references

Acknowledgments

It is a pleasure to acknowledge the continued support of King Fahd University of Petroleum and Minerals.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to H. M. Tawancy.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tawancy, H.M., Alhems, L.M. Comparison of the Phase Stability and Corrosion Resistance of the Ni-Based Alloys C-4 and C-276. J. of Materi Eng and Perform 28, 2489–2498 (2019). https://doi.org/10.1007/s11665-019-04031-0

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-019-04031-0

Keywords

Navigation