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Reactive Ball Milling to Fabricate Nanocrystalline Titanium Nitride Powders and Their Subsequent Consolidation Using SPS

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Abstract

The room-temperature reactive ball milling (RBM) approach was employed to synthesize nanostructured fcc-titanium nitride (TiN) powders, starting from milling hcp-titanium (Ti) powders under 10 bar of a nitrogen gas atmosphere, using a roller mill. During the first and intermediate stage of milling, the agglomerated Ti powders were continuously disintegrated into smaller particles with fresh surfaces. Increasing the RBM time led to an increase in the active-fresh surfaces of Ti, resulting increasing of the mole fraction of TiN against unreacted hcp-Ti. Toward the end of the RBM time (20 h), ultrafine spherical powder (with particles ~0.5 μm in diameter) of the fcc-TiN phase was obtained, composed of nanocrystalline grains with an average diameter of 8 nm. The samples obtained after different stages of RBM time were consolidated under vacuum at 1600 °C into cylindrical bulk compacts of 20 mm diameter, using spark plasma sintering technique. These compacts that maintained their nanocrystalline characteristics with an average grain size of 56 nm in diameter, possessed high relative density (above 99% of the theoretical density). The Vickers hardness of the as-consolidated TiN was measured and found to be 22.9 GPa. The modulus of elasticity and shear modulus of bulk TiN were measured by a nondestructive test and found to be 384 and 189 GPa, respectively. In addition, the coefficient of friction of the end-product TiN bulk sample was measured and found to be 0.35.

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Acknowledgments

The financial support received by the Nanotechnology and Advanced Materials Program-Energy and Building Research Center, Kuwait Institute for scientific Research is highly appreciated. We would like to express our deepest gratitude to the Kuwait Government for purchasing the equipment used in the present work, using the budget dedicated for the project led by the author (P-KISR-06-04) at the Establishing Nanotechnology Center in KISR.

Author Contributions

MSE-E conceived and designed, tackled the nanocrystalline TiN sample preparations, testing, and characterizations. He carried out all the analysis and interpretations, and he wrote the manuscript.

Conflict of Interest

M. Sherif El-Eskandarany declare no conflict of interest and there are no competing financial interests.

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El-Eskandarany, M.S. Reactive Ball Milling to Fabricate Nanocrystalline Titanium Nitride Powders and Their Subsequent Consolidation Using SPS. J. of Materi Eng and Perform 26, 2954–2962 (2017). https://doi.org/10.1007/s11665-017-2709-4

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  • DOI: https://doi.org/10.1007/s11665-017-2709-4

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