Abstract
As the only controllable means of a micro gas turbine (MGT) combustor during unit operation, pilot fuel ratio (PFR) is the key to achieving stable combustion and low pollutant emission. This paper discusses the influence of PFR on the inner flow field structure and pollutant emissions. The steady-state three-dimensional RANS method with a 40-step reduced methane-air kinetics mechanism is used to study the reaction flow field and species field with PFR of 9.0%, 12.7%, 15.2% and 17.6%. Results show that, with the decrease in PFR, the axial velocity and temperature near the central axis of the combustion chamber show a tendency to decrease. A similar separation phenomenon occurred in the core pyrolysis reaction zone (measured by HCO) and oxidation zone (measured by OH), which is more conducive to promoting the oxidation of CO. The quantitative effect of the pilot flame on nitrogen oxides (NOx) was separated by using inert gas instead of nitrogen in combustion air. It was found that the NOx produced by the pilot flame under the operation condition with a PFR of 9.0% was 3.2×10−6, accounting for 17.4% of the total NOx emission, which was twice that of PFR.
Similar content being viewed by others
Abbreviations
- CCHP:
-
combined cooling heating and power
- DOM:
-
discrete ordinate method
- EDC:
-
eddy dissipation concept
- LES:
-
large eddy simulation
- MGT:
-
micro gas turbine
- NOx :
-
nitrogen oxides
- PFR:
-
pilot fuel ratio
- RTE:
-
radiative transfer equation
- UHC:
-
unburned hydrocarbons
- WSGG:
-
weighted-sum-of-gray-gases
References
Rist J.F., Dias M.F., Palman M., Zelazo D., Cukurel B., Economic dispatch of a single micro-gas turbine under CHP operation. Applied Energy, 2017, 200: 1–18.
Liu M., Shi Y., Fang F., Combined cooling, heating and power systems: a survey. Renewable & Sustainable Energy Reviews, 2014, 35: 1–22.
Barsi D., Perrone A., Qu Y., Ratto L., Ricci G., Sergeev V., Zunino P., Compressor and turbine multidisciplinary design for highly efficient micro-gas turbine. Journal of Thermal Science, 2018, 27(3): 259–269.
Pilavachi P., Power generation with gas turbine systems and combined heat and power. Applied Thermal Engineering, 2000, 20(15): 1421–1429.
Valera-Medina A., Giles A., Pugh D., Morris S., Pohl M., Ortwein A., Investigation of combustion of emulated biogas in a gas turbine test rig. Journal of Thermal Science, 2018, 27(4): 331–340.
Cabot G., Vauchelles D., Taupin B., Boukhalfa A., Experimental study of lean premixed turbulent combustion in a scale gas turbine chamber. Experimental Thermal and Fluid Science, 2004, 28(7): 683–690.
Ernesto B., Progress in gas turbine performance. InTech, Rijeka, 2013.
Fuligno L., Micheli D., Poloni C., An integrated approach for optimal design of micro gas turbine combustors. Journal of Thermal Science, 2009, 18(2): 173–184.
Cadorin M., Pinelli M., Vaccari A., Calabria R., Chiariello F., Massoli P., Bianchi E., Analysis of a micro gas turbine fed by natural gas and synthesis gas: MGT test bench and combustor CFD analysis. Journal of Engineering for Gas Turbines and Power, 2012, 134(7): 071401.
Buffi M., Cappelletti A., Rizzo A.M., Martelli F., Chiaramonti D., Combustion of fast pyrolysis bio-oil and blends in a micro gas turbine. Biomass and Bioenergy, 2018, 115: 174–185.
Liu A., Yang Y., Chen L., Zeng W., Wang C., Experimental study of biogas combustion and emissions for a micro gas turbine. Fuel, 2020, 267: 117312.
Lieuwen T., Gas turbine emissions. Cambridge University Press, Cambridge, 2013.
Li L., Lin Y., Fu Z., Zhang C., Emission characteristics of a model combustor for aero gas turbine application. Experimental Thermal and Fluid Science, 2016, 72: 235–248.
Zong C., Lyu Y., Guo D., Li C., Zhu T., Experimental and numerical study on emission characteristics of the double annular swirler under different pilot fuel ratios. In: ASME Turbo Expo 2018: Turbomachinery Technical Conference and Exposition, American Society of Mechanical Engineers, Oslo, Norway, 2018, pp. V04BT04A001.
Cho C.H., Baek G.M., Sohn C.H., Cho J.H., Kim H.S., A numerical approach to reduction of NOx emission from swirl premix burner in a gas turbine combustor. Applied Thermal Engineering, 2013, 59(1–2): 454–463.
Shen W., Liu L., Hu Q., Liu G., Wang J., Zhang N., Wu S., Qiu P., Song S., Combustion characteristics of ignition processes for lean premixed swirling combustor under visual conditions. Energy, 2021, 218: 119521.
Joy J., Wang P.C., Panisilvam J., Yu S.C.M., Numerical investigation of NOx emission reduction in non-premixed lean reverse-flow combustor in a micro gas turbine engine. Emission Control Science and Technology, 2020, 6(2): 285–300.
Rahbari A., Homayoonfar S., Valizadeh E., Aligoodarz M.R., Toghraie D., Effects of micro-combustor geometry and size on the heat transfer and combustion characteristics of premixed hydrogen/air flames. Energy, 2021, 215: 119061.
Amani E., Rahdan P., Pourvosoughi S., Multi-objective optimizations of air partitioning in a gas turbine combustor. Applied Thermal Engineering, 2019, 148: 1292–1302.
Hosseini A.A., Ghodrat M., Moghiman M., Pourhoseini S.H., Numerical study of inlet air swirl intensity effect of a methane-air diffusion flame on its combustion characteristics. Case Studies in Thermal Engineering, 2020, 18: 100610.
Fooladgar E., Tóth P., Duwig C., Characterization of flameless combustion in a model gas turbine combustor using a novel post-processing tool. Combustion and Flame, 2019, 204: 356–367.
Ajvad M., Shih H.-Y., Modeling syngas combustion performance of a can combustor with rotating casing for an innovative micro gas turbine. International Journal of Hydrogen Energy, 2020, 45(55): 31188–31201.
Schluckner C., Gaber C., Landfahrer M., Demuth M., Hochenauer C., Fast and accurate CFD-model for NOx emission prediction during oxy-fuel combustion of natural gas using detailed chemical kinetics. Fuel, 2020, 264: 116841.
Cellek M.S., Flameless combustion investigation of CH4/H2 in the laboratory-scaled furnace. International Journal of Hydrogen Energy, 2020, 45(60): 35208–35222.
Glassman I., Yetter R.A., Glumac N.G., Combustion. Elsevier, Massachusetts, 2014.
Smooke M.D., Reduced kinetic mechanisms and asymptotic approximations for methane-air flames. Springer Berlin Heidelberg, 1991.
Li J., Chou S.K., Yang W.M., Li Z.W., A numerical study on premixed micro-combustion of CH4-air mixture: effects of combustor size, geometry and boundary conditions on flame temperature. Chemical Engineering Journal, 2009, 150(1): 213–222.
Hanson R.K., Salimian S., Survey of rate constants in the N/H/O system. Combustion Chemistry, Springer New York, New York, NY, 1984, pp. 361–421.
Lefebvre A.H., Ballal D.R., Gas turbine combustion: alternative fuels and emissions. 3rd ed., CRC Press, Boca Raton, 2010.
Berger S., Richard S., Duchaine F., Staffelbach G., Gicquel L.Y.M., On the sensitivity of a helicopter combustor wall temperature to convective and radiative thermal loads. Applied Thermal Engineering, 2016, 103: 1450–1459.
Yang X., He Z., Qiu P., Dong S., Tan H., Numerical investigations on combustion and emission characteristics of a novel elliptical jet-stabilized model combustor. Energy, 2019, 170: 1082–1097.
Centeno F.R., Brittes R., França F.H.R., da Silva C.V., Application of the WSGG model for the calculation of gas–soot radiation in a turbulent non-premixed methane–air flame inside a cylindrical combustion chamber. International Journal of Heat and Mass Transfer, 2016, 93: 742–753.
Garten B., Hunger F., Messig D., Stelzner B., Trimis D., Hasse C., Detailed radiation modeling of a partial-oxidation flame. International Journal of Thermal Sciences, 2015, 87: 68–84.
Dorigon L.J., Duciak G., Brittes R., Cassol F., Galarça M., França F.H.R., WSGG correlations based on HITEMP2010 for computation of thermal radiation in non-isothermal, non-homogeneous H2O/CO2 mixtures. International Journal of Heat and Mass Transfer, 2013, 64: 863–873.
Shukla S.K., Shukla P., Ghosh P., Evaluation of numerical schemes using different simulation methods for the continuous phase modeling of cyclone separators. Advanced Powder Technology, 2011, 22(2): 209–219.
Masri A.R., Kalt P.A.M., Barlow R.S., The compositional structure of swirl-stabilised turbulent nonpremixed flames. Combustion and Flame, 2004, 137(1): 1–37.
Al-Abdeli Y.M., Masri A.R., Precession and recirculation in turbulent swirling isothermal jets. Combustion Science and Technology, 2004, 176(5–6): 645–665.
Al-Abdeli Y.M., Masri A.R., Stability characteristics and flowfields of turbulent non-premixed swirling flames. Combustion Theory and Modelling, 2003, 7(4): 731–766.
De Santis A., Clements A.G., Pranzitelli A., Ingham D.B., Pourkashanian M., Assessment of the impact of subgrid-scale stress models and mesh resolution on the LES of a partially-premixed swirling flame. Fuel, 2020, 281: 118620.
Al-Abdeli Y.M., Masri A.R., Review of laboratory swirl burners and experiments for model validation. Experimental Thermal and Fluid Science, 2015, 69: 178–196.
Duwig C., Nogenmyr K.-J., Chan C.-k., Dunn M.J., Large eddy simulations of a piloted lean premix jet flame using finite-rate chemistry. Combustion Theory and Modelling, 2011, 15(4): 537–568.
Sun J., Zhang Z., Liu X., Zheng H., Reduced methane combustion mechanism and verification, validation, and accreditation (VV&A) in CFD for NO emission prediction. Journal of Thermal Science, 2021, 30(2): 610–623.
Yang Y., Kær S.K., Large-eddy simulations of the non-reactive flow in the Sydney swirl burner. International Journal of Heat and fluid flow, 2012, 36: 47–57.
Fairweather M., Woolley R.M., Conditional moment closure calculations of a swirl-stabilized, turbulent nonpremixed methane flame. Combustion and Flame, 2007, 151(3): 397–411.
Tyliszczak A., Boguslawski A., Nowak D., Numerical simulations of combustion process in a gas turbine with a single and multi-point fuel injection system. Applied Energy, 2016, 174: 153–165.
Zhou B., Brackmann C., Li Q., Wang Z., Petersson P., Li Z., Aldén M., Bai X.-s., Distributed reactions in highly turbulent premixed methane/air flames: Part I. flame structure characterization. Combustion and Flame, 2015, 162(7): 2937–2953.
Zhou B., Brackmann C., Wang Z., Li Z., Richter M., Aldén M., Bai X.-S., Thin reaction zone and distributed reaction zone regimes in turbulent premixed methane/air flames: Scalar distributions and correlations. Combustion and Flame, 2017, 175: 220–236.
Acknowledgments
This work was supported by the Science and Technology Commission of Shanghai Municipality (20dz1204902).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
On behalf of all authors, the corresponding author states that there is no conflict of interest.
Rights and permissions
About this article
Cite this article
Zong, C., Ji, C., Cheng, J. et al. Effects of Pilot Fuel Ratio on Combustion Process: Flow Field Structure and Pollutant Emissions. J. Therm. Sci. 32, 2321–2335 (2023). https://doi.org/10.1007/s11630-023-1837-4
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11630-023-1837-4