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Unlocking the potential of spent coffee grounds via a comprehensive biorefinery approach: production of microbial oil and carotenoids under fed-batch fermentation

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Abstract

The valorization of renewable feedstock to produce a plethora of value-added products could promote the transition towards a circular bioeconomy. This study presents the development of cascade processes to bioconvert spent coffee grounds (SCGs) into microbial oil and carotenoids employing sustainable practices. The stepwise recovery of crude phenolic extract and coffee oil was carried out using green or recyclable solvents, i.e., aqueous ethanol and hexane. Palmitic acid (43.3%) and linoleic acid (38.9%) were the major fatty acids in the oil fraction of SCGs. The LC–MS analysis of crude phenolic extracts revealed that chlorogenic acid dominated (45.7%), while neochlorogenic acid was also detected in substantial amounts (24.0%). SCGs free of coffee oil and phenolic compounds were subjected to microwave-assisted pretreatment under different irradiations and solvents to enhance subsequent enzymatic saccharification. Microwave/water pretreatment at 400 W, followed by enzymatic hydrolysis with proteases, hemicellulases, and cellulases, at 50 g/L initial SCGs, led to satisfying overall yields of cellulose (75.4%), hemicellulose (50.3%), and holocellulose (55.3%). Mannan was the most extractable polysaccharide followed by galactan and arabinan. SCGs hydrolysate was used in fed-batch bioreactor fermentations with Rhodosporidium toruloides to produce 24.0 g/L microbial oil and carotenoids of 432.9 μg/g biomass.

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All data generated or analyzed during this study are included in this published article and its supplementary information files.

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Funding

The authors would like to acknowledge support of this study by the project “Research Infrastructure on Food Bioprocessing Development and Innovation Exploitation – Food Innovation RI” (MIS 5027222), which is implemented under the Action “Reinforcement of the Research and Innovation Infrastructure,” funded by the Operational Programme “Competitiveness, Entrepreneurship and Innovation” (NSRF 2014–2020) and co-financed by Greece and the European Union (European Regional Development Fund).

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Apostolis Koutinas contributed to the study conception. Apostolis Koutinas and Erminta Tsouko performed the study design. Data collection, and analysis were performed by Elena Anagnostopoulou and Erminta Tsouko while Sofia Maina and Eleni Myrtsi also contributed. Apostolis Koutinas, Serkos Haroutounian, and Seraphim Papanikolaou performed the project administration. The first draft of the manuscript was written by Erminta Tsouko, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Erminta Tsouko.

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Responsible Editor: Ta Yeong Wu

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Anagnostopoulou, E., Tsouko, E., Maina, S. et al. Unlocking the potential of spent coffee grounds via a comprehensive biorefinery approach: production of microbial oil and carotenoids under fed-batch fermentation. Environ Sci Pollut Res 31, 35483–35497 (2024). https://doi.org/10.1007/s11356-024-33609-y

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  • DOI: https://doi.org/10.1007/s11356-024-33609-y

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