Abstract
This study aimed to evaluate the effect of using expanded vermiculite and its impact on the production of concrete roof tiles. The control treatment and replacement of 12.5, 25, 37.5, and 50% sand by vermiculite were evaluated. The concrete roof tiles were moulded by the simultaneous pressing and extrusion mechanical process. The control trace was comprised by 21.95% CPV-ARI cement, 65.85% sand, and 12.20% limestone. After production, the concrete roof tiles were cured for 28 days. The physical (roof tiles classification, samples dry weight, water absorption, and porosity), mechanical (splitting tensile strength), and microstructural properties were evaluated. All treatments were assessed before and after accelerated ageing. The thermal properties of the modification in the concrete roof tiles’ composition were also analysed. The evaluated amounts of vermiculite significantly affected the physical, mechanical, and thermal properties of concrete roof tiles. The use of vermiculite in concrete roof tiles reduced their dry weight and thermal conductivity, not impairing their durability. The use of 31.0% vermiculite in concrete roof tiles was suggested for better thermal insulation optimization (20.29% reduction) and weight reduction (7.92% and 7.94% at 28 days of curing and after accelerated ageing, respectively), along with adequate physical, mechanical, and durability properties.
Graphical abstract
Similar content being viewed by others
Data Availability
All data generated or analysed during this study are included in this published article.
References
Abidi S, Joliff Y, Favotto C (2016) Impact of perlite, vermiculite and cement on the Young modulus of a plaster composite material: experimental, analytical and numerical approaches. Compos Part B Eng 92:28–36. https://doi.org/10.1016/j.compositesb.2016.02.034
Akhtar A, Sarmah AK (2018) Construction and demolition waste generation and properties of recycled aggregate concrete: a global perspective. J Clean Prod 186:262–281. https://doi.org/10.1016/j.jclepro.2018.03.085
Araujo Filho RG da S, de Oliveira Freitas JC, de Freitas Melo MA, Braga RM (2018) Lightweight oil well cement slurry modified with vermiculite and colloidal silicon. Constr Build Mater 166:908–915.https://doi.org/10.1016/j.conbuildmat.2017.12.243
Assi L, Carter K, Deaver E (Eddie) et al (2018) Sustainable concrete: building a greener future. J Clean Prod 198:1641–1651. https://doi.org/10.1016/j.jclepro.2018.07.123
American Society for Testing and Materials. ASTM C1492-03 (2016) Standard SPECIfiCATION FOR CONCRETE ROOF TILE. ASTM Int 7. https://doi-org.ez26.periodicos.capes.gov.br/10.1520/C1492-03R16
American Society for Testing and Materials. ASTM C948–81 (2016) Standard test method for dry and wet bulk density, water absorption, and apparent porosity of thin sections of glass-fiber reinforced concrete. ASTM Int 2. https://doi-org.ez26.periodicos.capes.gov.br/10.1520/C0948-81R16
Associação Brasileira de Normas Técnicas. NBR 13554 (2012) Soil-cement — durability test by wetting and drying — Test method. ABNT 4
Associação Brasileira de Normas Técnicas. NBR 13858-2 (2009) Concrete tile Part 2: requirements and test methods. ABNT 32
Associação Brasileira de Normas Técnicas. NBR 15220-2 (2005) Thermal performance in buildings Part 2: calculation methods of thermal transmittance, thermal capacity, thermal delay, and solar heat factor of elements and components of buildings. ABNT 34
Associação Brasileira de Normas Técnicas. NBR 16697 (2018) Portland cement - requirements. NBR 12
Aygörmez Y, Canpolat O, Al-mashhadani MM, Uysal M (2020) Elevated temperature, freezing-thawing and wetting-drying effects on polypropylene fiber reinforced metakaolin based geopolymer composites. Constr Build Mater 235:117502. https://doi.org/10.1016/j.conbuildmat.2019.117502
Benli A, Karatas M, Anil Toprak H (2020) Mechanical characteristics of self-compacting mortars with raw and expanded vermiculite as partial cement replacement at elevated temperatures. Constr Build Mater 239:117895. https://doi.org/10.1016/j.conbuildmat.2019.117895
Bernal J, Reyes E, Massana J et al (2018) Fresh and mechanical behavior of a self-compacting concrete with additions of nano-silica, silica fume and ternary mixtures. Constr Build Mater 160:196–210. https://doi.org/10.1016/j.conbuildmat.2017.11.048
Bernardes EE, De MAG, Vasconcelos WL et al (2017) Characterization of test specimens produced in reduced size for X-ray microtomography (µ-CT) tests. Rev IBRACON Estruturas e Mater 10:1025–1041. https://doi.org/10.1590/s1983-41952017000500005
Borges JK, Pacheco F, Tutikian B, de Oliveira MF (2018) An experimental study on the use of waste aggregate for acoustic attenuation: EVA and rice husk composites for impact noise reduction. Constr Build Mater 161:501–508. https://doi.org/10.1016/j.conbuildmat.2017.11.078
Chen J, Shen L, Song X et al (2017) An empirical study on the CO2 emissions in the Chinese construction industry. J Clean Prod 168:645–654. https://doi.org/10.1016/j.jclepro.2017.09.072
Coppola L, Coffetti D, Crotti E et al (2019) An Empathetic Added Sustainability Index (EASI) for cementitious based construction materials. J Clean Prod 220:475–482. https://doi.org/10.1016/j.jclepro.2019.02.160
De Silva GHMJS, Surangi MLC (2017) Effect of waste rice husk ash on structural, thermal and run-off properties of clay roof tiles. Constr Build Mater 154:251–257. https://doi.org/10.1016/j.conbuildmat.2017.07.169
De Abreu PG, Abreu VMN, Coldebella A et al (2011) Thermographic analysis of the superficial temperature of roof tiles. Rev Bras Eng Agric e Ambient 15:1193–1198. https://doi.org/10.1590/S1415-43662011001100013
De Rojas MIS, Marín FP, Martín AM (2012) Mechanical characterization of concrete roof tiles. ACI Mater J 109:11–19. https://doi.org/10.14359/51683566
Dehestani A, Hosseini M, Beydokhti AT (2020) Effect of wetting–drying cycles on mode I and mode II fracture toughness of cement mortar and concrete. Theor Appl Fract Mech 106:102448. https://doi.org/10.1016/j.tafmec.2019.102448
Delise T, Tizzoni AC, Votyakov EV et al (2020) Modeling the Total Ternary Phase Diagram of NaNO3–KNO3–NaNO2 Using the Binary Subsystems Data. Int J Thermophys 41:1. https://doi.org/10.1007/s10765-019-2577-2
Duan P, Yan C, Zhou W (2017) Compressive strength and microstructure of fly ash based geopolymer blended with silica fume under thermal cycle. Cem Concr Compos 78:108–119. https://doi.org/10.1016/j.cemconcomp.2017.01.009
El-Gamal SMA, Hashem FS, Amin MS (2012) Thermal resistance of hardened cement pastes containing vermiculite and expanded vermiculite. J Therm Anal Calorim 109:217–226. https://doi.org/10.1007/s10973-011-1680-9
Enríquez E, Fuertes V, Cabrera MJ et al (2017) New strategy to mitigate urban heat island effect: Energy saving by combining high albedo and low thermal diffusivity in glass ceramic materials. Sol Energy 149:114–124. https://doi.org/10.1016/j.solener.2017.04.011
Eugênio TMC, Francisco Fagundes J, Santos Viana Q et al (2021) Study on the feasibility of using iron ore tailing (iot) on technological properties of concrete roof tiles. Constr Build Mater 279:122484. https://doi.org/10.1016/j.conbuildmat.2021.122484
Famy C, Brough AR, Taylor HFW (2003) The C-S-H gel of Portland cement mortars: Part I. The interpretation of energy-dispersive X-ray microanalyses from scanning electron microscopy, with some observations on C-S-H, AFm and AFt phase compositions. Cem Concr Res 33:1389–1398. https://doi.org/10.1016/S0008-8846(03)00064-4
Fonseca CS, Silva MF, Mendes RF et al (2019) Jute fibers and micro/nanofibrils as reinforcement in extruded fiber-cement composites. Constr Build Mater 211:517–527. https://doi.org/10.1016/j.conbuildmat.2019.03.236
Frontczak M, Wargocki P (2011) Literature survey on how different factors influence human comfort in indoor environments. Build Environ 46:922–937. https://doi.org/10.1016/j.buildenv.2010.10.021
Geng A, Zhang H, Yang H (2017) Greenhouse gas reduction and cost efficiency of using wood flooring as an alternative to ceramic tile: a case study in China. J Clean Prod 166:438–448. https://doi.org/10.1016/j.jclepro.2017.08.058
Gülbiçim H, Tufan MÇ, Türkan MN (2017) The investigation of vermiculite as an alternating shielding material for gamma rays. Radiat Phys Chem 130:112–117. https://doi.org/10.1016/j.radphyschem.2016.07.025
Kang JS, Li M, Wu H et al (2018) Experimental observation of high thermal conductivity in boron arsenide. Science (80- ) 361:575–578. https://doi.org/10.1126/science.aat5522
Karatas M, Benli A, Toprak HA (2019) Effect of incorporation of raw vermiculite as partial sand replacement on the properties of self-compacting mortars at elevated temperature. Constr Build Mater 221:163–176. https://doi.org/10.1016/j.conbuildmat.2019.06.077
Koçyiğit F, Çay VV (2020) The Effect of Natural Resin on Thermo-physical Properties of Expanded Vermiculite-Cement Composites. Int J Thermophys 41:138. https://doi.org/10.1007/s10765-020-02719-3
Koksal F, Gencel O, Brostow W, Hagg Lobland HE (2012) Effect of high temperature on mechanical and physical properties of lightweight cement based refractory including expanded vermiculite. Mater Res Innov 16:7–13. https://doi.org/10.1179/1433075X11Y.0000000020
Koksal F, Mutluay E, Gencel O (2020a) Characteristics of isolation mortars produced with expanded vermiculite and waste expanded polystyrene. Constr Build Mater 236:117789. https://doi.org/10.1016/j.conbuildmat.2019.117789
Koksal F, Sahin Y, Gencel O (2020b) Influence of expanded vermiculite powder and silica fume on properties of foam concretes. Constr Build Mater 257:119547. https://doi.org/10.1016/j.conbuildmat.2020.119547
Lachheb A, Allouhi A, El Marhoune M et al (2019) Thermal insulation improvement in construction materials by adding spent coffee grounds: an experimental and simulation study. J Clean Prod 209:1411–1419. https://doi.org/10.1016/j.jclepro.2018.11.140
Li M, Shi J (2019) Review on micropore grade inorganic porous medium based form stable composite phase change materials: Preparation, performance improvement and effects on the properties of cement mortar. Constr Build Mater 194:287–310
Li M, Khelifa M, Khennane A, El Ganaoui M (2019) Structural response of cement-bonded wood composite panels as permanent formwork. Compos Struct 209:13–22. https://doi.org/10.1016/j.compstruct.2018.10.079
Lozano-Lunar A, Raposeiro da Silva P, de Brito J et al (2019) Safe use of electric arc furnace dust as secondary raw material in self-compacting mortars production. J Clean Prod 211:1375–1388. https://doi.org/10.1016/j.jclepro.2018.12.002
Mehta A, Siddique R (2017) Sulfuric acid resistance of fly ash based geopolymer concrete. Constr Build Mater 146:136–143. https://doi.org/10.1016/j.conbuildmat.2017.04.077
Mendes RF, Viana QS, Eugênio TMC et al. (2021) Study of the use of polymeric waste as reinforcement for extruded fiber-cement. Environ Sci Pollut Res 1–13.https://doi.org/10.1007/s11356-021-13707-x
Mo KH, Lee HJ, Liu MYJ, Ling TC (2018) Incorporation of expanded vermiculite lightweight aggregate in cement mortar. Constr Build Mater 179:302–306. https://doi.org/10.1016/j.conbuildmat.2018.05.219
Mohr BJ, Nanko H, Kurtis KE (2005) Durability of kraft pulp fiber-cement composites to wet/dry cycling. Cem Concr Compos 27:435–448. https://doi.org/10.1016/j.cemconcomp.2004.07.006
Pangdaeng S, Phoo-ngernkham T, Sata V, Chindaprasirt P (2014) Influence of curing conditions on properties of high calcium fly ash geopolymer containing Portland cement as additive. Mater Des 53:269–274. https://doi.org/10.1016/j.matdes.2013.07.018
Qin Y, He Y, Wu B et al (2017) Regulating top albedo and bottom emissivity of concrete roof tiles for reducing building heat gains. Energy Build 156:218–224. https://doi.org/10.1016/j.enbuild.2017.09.090
Ramakrishnan S, Wang X, Sanjayan J et al (2017) Development of thermal energy storage cementitious composites (TESC) containing a novel paraffin/hydrophobic expanded perlite composite phase change material. Sol Energy 158:626–635. https://doi.org/10.1016/j.solener.2017.09.064
Rashad AM (2016) Vermiculite as a construction material – A short guide for Civil Engineer. Constr Build Mater 125:53–62. https://doi.org/10.1016/j.conbuildmat.2016.08.019
Richerson DW (2005) Modern ceramic engineering: properties, processing and use in design. CRC Press
Rojas-Ramírez RA, Maciel MH, Romano RCO et al (2019) Impact of the use of vermiculite residue in the hardened properties of mortar. Ceramica 65:107–116. https://doi.org/10.1590/0366-69132019653732510
Sampaio CA d. P, Cardoso CO, de Souza GP (2011) Temperaturas superficiais de telhas e sua relação com o ambiente térmico. Eng Agric 31:230–236.https://doi.org/10.1590/S0100-69162011000200003
Schackow A, Effting C, Folgueras MV et al (2014) Mechanical and thermal properties of lightweight concretes with vermiculite and EPS using air-entraining agent. Constr Build Mater 57:190–197. https://doi.org/10.1016/j.conbuildmat.2014.02.009
Schwob MRV, Henriques M, Szklo A (2009) Technical potential for developing natural gas use in the Brazilian red ceramic industry. Appl Energy 86:1524–1531. https://doi.org/10.1016/j.apenergy.2008.10.013
Shi J, Li M (2021) Lightweight mortar with paraffin/expanded vermiculite-diatomite composite phase change materials: Development, characterization and year-round thermoregulation performance. Sol Energy 220:331–342. https://doi.org/10.1016/j.solener.2021.03.053
Shoukry H, Kotkata MF, Abo-El-Enein SA et al (2016) Enhanced physical, mechanical and microstructural properties of lightweight vermiculite cement composites modified with nano metakaolin. Constr Build Mater 112:276–283. https://doi.org/10.1016/j.conbuildmat.2016.02.209
Souza DM De, Lafontaine M, Charron-Doucet F et al (2015) Comparative Life Cycle Assessment of ceramic versus concrete roof tiles in the Brazilian context. J Clean Prod 89:165–173. https://doi.org/10.1016/j.jclepro.2014.11.029
Souza AB, Ferreira HS, Vilela AP et al (2021) Study on the feasibility of using agricultural waste in the production of concrete blocks. J Build Eng 42:102491. https://doi.org/10.1016/j.jobe.2021.102491
Subashi De Silva GHMJ, Mallwattha MPDP (2018) Strength, durability, thermal and run-off properties of fired clay roof tiles incorporated with ceramic sludge. Constr Build Mater 179:390–399. https://doi.org/10.1016/j.conbuildmat.2018.05.187
Sutcu M (2015) Influence of expanded vermiculite on physical properties and thermal conductivity of clay bricks. Ceram Int 41:2819–2827. https://doi.org/10.1016/j.ceramint.2014.10.102
Suvorov SA, Skurikhin VV (2002) High-temperature heat-insulating materials based on vermiculite. Refract Ind Ceram 43:383–389. https://doi.org/10.1023/A:1023449128786
Suvorov SA, Skurikhin VV (2003) Vermiculite - A promising material for high-temperature heat insulators. Refract Ind Ceram 44:186–193. https://doi.org/10.1023/A:1026312619843
Teixeira JN, Silva DW, Vilela AP et al (2020) Lignocellulosic Materials for Fiber Cement Production. Waste Biomass Valor 11:2193–2200. https://doi.org/10.1007/s12649-018-0536-y
Terzić A, Stojanović J, Andrić L et al (2020) Performances of vermiculite and perlite based thermal insulation lightweight concretes. Sci Sinter 52:149–162. https://doi.org/10.2298/SOS2002149T
Xian Y, Yang K, Wang K et al (2019) Cost-environment efficiency analysis of construction industry in China: A materials balance approach. J Clean Prod 221:457–468. https://doi.org/10.1016/j.jclepro.2019.02.266
Xu J, Huang Y, Shi Y, Deng Y (2020) Supply chain management approach for greenhouse and acidifying gases emission reduction towards construction materials industry: A case study from China. J Clean Prod 258:120521. https://doi.org/10.1016/j.jclepro.2020.120521
Zhan Q, Zhou J, Wang S et al (2021) Crack self-healing of cement-based materials by microorganisms immobilized in expanded vermiculite. Constr Build Mater 272:121610. https://doi.org/10.1016/j.conbuildmat.2020.121610
Zhao R, Tuan C, Luo B, Xu A (2019) Radiant heating utilizing conductive concrete tiles. Build Environ 148:82–95. https://doi.org/10.1016/j.buildenv.2018.10.059
Acknowledgements
The authors would like to thank the National Council for Scientific and Technological Development (CNPq – Grant 305214/2017-9; Grant 305662/2020-1), the Minas Gerais State Agency for Research and Development (FAPEMIG—project CAG APQ 00891-16), the Financier of Studies and Projects (FINEP), the Coordination for the Improvement of Higher Education Personnel (CAPES), and the Losango Roof Tiles Company for their support.
Funding
Fundação de Amparo à Pesquisa do Estado de Minas Gerais—FAPEMIG—APQ-00891–16.
National Council for Scientific and Technological Development (CNPq – Grant 305214/2017–9; Grant 305662/2020–1).
Author information
Authors and Affiliations
Contributions
QSV—Investigation; methodology; writing, review and editing.
TMCE—Investigation; methodology.
TPF—Investigation; methodology.
JRSS—Investigation; supervision.
RFM—Conceptualization; funding acquisition; investigation; methodology; resources; supervision; writing, review and editing.
All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Ethics approval and consent to participate
Not applicable.
Consent for publication
Not applicable.
Competing interests
The authors declare no competing interests.
Additional information
Responsible Editor: Philippe Garrigues
Publisher's note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Viana, Q.S., Eugênio, T.M.C., Sabino, T.P.F. et al. Physical, mechanical, and thermal properties of concrete roof tiles produced with vermiculite. Environ Sci Pollut Res 29, 48964–48974 (2022). https://doi.org/10.1007/s11356-022-19337-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11356-022-19337-1