Abstract
Tannery sludge that has accumulated in the natural environment of a tannery industrial zone for a long time contains large amounts of toxic heavy metal elements such as Cr, which has a serious impact on the surrounding environment. This study used indigenous acidophilic sulfur-oxidizing bacteria from local tannery wastewater treatment plants to examine the effects of bioleaching on the removal of heavy metals in local tannery sludge accumulated in the natural environment. The effect of pre-oxygenation on bioleaching was investigated, and trends of sludge dewaterability during bioleaching and changes in the total amount of heavy metals, total nitrogen (TN), and total phosphorus (TP) during bioleaching were determined. Changes in the contents of different bound forms of heavy metals in tannery yard sludge during the bioleaching process were revealed. The experimental results showed that pre-oxygenation treatment of tannery yard sludge can shorten the bioleaching period (by at least 4 days) and improve the removal efficiency of all heavy metals. To ensure sludge dewaterability, the pH of the leaching system at the end of the bioleaching must not be lower than 1.67. The main components of heavy metals were stable in the tannery yard sludge, which critically affected the final removal efficiency of all heavy metals. The dissolution process of heavy metals showed that the morphology of heavy metals changed from stable to unstable forms in the bioleaching process, further dissolving into the liquid phase to be removed. In this experiment, the removal efficiency of all heavy metals in the tannery yard sludge was higher than 88.49%, and these heavy metals had good stability in morphology (the stable forms accounted for more than 87% of the total). In addition, the TN content in the remaining sludge was 27.9 g/kg, which is much higher than fertilizer TN requirements, indicating a high potential for resource utilization. Therefore, the method of bioleaching to remove heavy metals in tannery yard sludge for reuse is worthy of in-depth study and promotion.
Similar content being viewed by others
Data Availability
All data generated or analyzed during this study are included in this published article.
References
Akinci G, Guven DE (2011) Bioleaching of heavy metals contaminated sediment by pure and mixed cultures of Acidithiobacillus spp. Desalination 268(1):221–226. https://doi.org/10.1016/j.desal.2010.10.032
Araujo ASF, Melo WJD, Araujo FF, Brink PJVD (2020) Long-term effect of composted tannery sludge on soil chemical and biological parameters. Environ Sci Pollut Res 27(33):41885–41892. https://doi.org/10.1007/s11356-020-10173-9
Bao SD (2000) Soil agrochemical analysis. China Agriculture Press, Beijing
Barajas-Aceves M, Dendooven L (2001) Nitrogen, carbon and phosphorus mineralization in soils from semi-arid highlands of central Mexico amended with tannery sludge. Bioresour Technol 77(2):121–130. https://doi.org/10.1016/S0960-8524(00)00157-7
Benmoussa H, Tyagi RD, Campbell PGC (1997) Simultaneous sewage sludge digestion and metal leaching using an internal loop reactor. Water Res 31(10):2638–2654. https://doi.org/10.1016/S0043-1354(97)00112-7
Cabiscol E, Tamarit J, Ros J (2000) Oxidative stress in bacteria and protein damage by reactive oxygen species. Int Microbiol 3(1):3–8. http://hdl.handle.net/10459.1/56751. Accessed 27 June 2020
Chen Y, Yang H, Gu G (2001) Effect of acid and surfactant treatment on activated sludge dewatering and settling. Water Res 35(11):2615–2620. https://doi.org/10.1016/S0043-1354(00)00565-0
Chen Y, Hua Y, Zhang S, Tian G (2005) Transformation of heavy metal forms during sewage sludge bioleaching. J Hazard Mater 123(1):196–202. https://doi.org/10.1016/j.jhazmat.2005.03.047
Cheng S, Yu L, Zhang Y, Lan L (2011) Composting technology of tannery sludge. Chin Leath 09:11–13 (in china). https://doi.org/10.13536/j.cnki.issn1001-6813.2011.09.010
Deng X, Chai L, Yang Z, Tang C, Tong H, Yuan P (2012) Bioleaching of heavy metals from a contaminated soil using indigenous Penicillium chrysogenum strain F1. J Hazard Mater 233–234:25–32. https://doi.org/10.1016/-j.jhazmat.2012.06.054
Ding S, Lei X (2009) Research advances on agricultural reuse of tannery sludge. West Heath 31(1):29–32 (in china). https://doi.org/10.3969/j.issn.1671-1602.2009.01.008
Ding S, Qin N (2009) Re-uses and safe disposals of leather solid wasters. West Heath 31(11):20–24 (in china). https://doi.org/10.3969/j.issn.1671-1602.2009.11.007
Ding S, Zhang C, Yu C (1998) Analysis of the current situation of tannery waste water and sludge disposal in China. Chin Leath 027(005):18–21 (in china)
Ding S, Wang R, Na C (2007) The comparative study between bioleaching and chemical leaching on recycling the chromium of tannery sludge. Environ Pollut Control 05:57–60 (in china). https://doi.org/10.3969/j.issn.1001-3865.2007.05.013
Gomes HI, Funari V, Mayes WM, Rogerson M, Prior TJ (2018) Recovery of Al, Cr and V from steel slag by bioleaching: batch and column experiments. J Environ Manag 222(15):30–36. https://doi.org/10.1016/j.jenvman.2018.05.056
Gonalves MDMC, Lopes ACDA, Gomes RLF, Melo WJD, Araujo ASF, Pinheiro JB, Marin-Morales MA (2020) Phytotoxicity and cytogenotoxicity of composted tannery sludge. Environ Sci Pollut Res 27(27):34495–34502. https://doi.org/10.1007/s11356-020-09662-8
Gupta AK, Sinha S (2006) Chemical fractionation and heavy metal accumulation in the plant of Sesamum indicum (L.) var. T55 grown on soil amended with tannery sludge: selection of single extractants. Chemosphere 64(1):161–173. https://doi.org/10.1016/j.-chemosphere.2005.10.016
He M, Yu Y, Hua Y, Zhou G, Xu J, Tian G (2006) Removal of heavy metals in sewage sludge and losses of nutrition during bioleaching. J Agro-Environ Sci 025(005):1359–1364.(in china). https://doi.org/10.3321/j.issn:1672-2043.2006.05.052
Huang M (2009) Study on bioleaching heavy metal from urban sewage sludge. Doctoral dissertation, Chongqing Univ (in china).
Huang F, Wang S, Zhou L (2006) Optimum growth condition of Acidithiobacillus thiooxidans TS6 and its resistance to heavy metals. Acta Sci Circum 08:64–68 (in china). https://doi.org/10.1016/S1872-2040(06)60041-8
Huo M, Zheng G, Zhou L, Zhou L (2014) Enhancement of the dewaterability of sludge during bioleaching mainly controlled by microbial quantity change and the decrease of slime extracellular polymeric substances content. Bioresour Technol 168:190–197. https://doi.org/10.1016/j.biortech.2014.02.098
Jiang G, Liu Y, Huang L, Fu Q, Deng Y, Hu H (2012) Mechanism of lead immobilization by oxalic acid-activated phosphate rocks. J Environ Sci 24(5):919–925. https://doi.org/10.1016/S1001-0742(11)60836-X
Juel AI, Mizan A, Ahmed T (2017) Sustainable use of tannery sludge in brick manufacturing in Bangladesh. Waste Manag 60:259–269. https://doi.org/10.1016/j.wasman.2016.12.041
Kanagaraj J, Senthilvelan T, Panda RC, Kavitha S (2015) Eco-friendly waste management strategies for greener environment towards sustainable development in leather industry: a comprehensive review. J Clean Prod 89:1–17. https://doi.org/10.1016/j.jclepro.2014.11.013
Kavouras P, Pantazopoulou E, Varitis S, Vourlias G, Chrissafis K, Dimitrakopulos GP, Mitrakas M, Zouboulis AI, Karakostas T, Xenidis A (2015) Incineration of tannery sludge under oxic and anoxic conditions: study of chromium speciation. J Hazard Mater 283:672–679. https://doi.org/10.1016/j.jhazmat.2014.09.066
Kazi TG, Jamali MK, Kazi GH, Arain MB, Afridi HI, Siddiqui A (2005) Evaluating the mobility of toxic metals in untreated industrial wastewater sludge using a BCR sequential extraction procedure and a leaching test. Anal Bioanal Chem 383(2):297–304. https://doi.org/10.1007/s00216-005-0004-y
Kili E, Font J, Puig R, Colak S, Celik D (2011) Chromium recovery from tannery sludge with saponin and oxidative remediation. J Hazard Mater 185(1):456–462. https://doi.org/10.1016/j.jhazmat.2010.09.054
Kim I, Lee JU, Jang A (2005) Bioleaching of heavy metals from dewatered sludge by Acidithiobacillus ferrooxidans. J Chem Technol Biotechnol 80(12):1339–1348. https://doi.org/10.1002/jctb.1330
Kong X, Li C, Wang P, Huang G, Li Z, Han Z (2019) Soil pollution characteristics and microbial responses in a vertical profile with long-term tannery sludge contamination in Hebei, China. Int J Env Res Publ Health 16(4):563. https://doi.org/10.3390/ijerph16040563
Kumar RN, Nagendran R (2009) Fractionation behavior of heavy metals in soil during bioleaching with Acidithiobacillus thiooxidans. J Hazard Mater 169(1):1119–1126. https://doi.org/10.1016/j.jhazmat.2009.04.069
Liu J, Sun S (2013) Total concentrations and different fractions of heavy metals in sewage sludge from Guangzhou, China. T Nonferr Metal Soc 23(8):2397–2407. https://doi.org/10.1016/S1003-6326(13)62747-8
Liu F, Zhou J, Wang D, Zhou L (2012) Enhancing sewage sludge dewaterability by bioleaching approach with comparison to other physical and chemical conditioning methods. J Environ Sci 24(8):1403–1410. https://doi.org/10.1016/S1001-0742(11)60958-3
Ma X, Zuo H, Tian M, Zhang L, Meng J, Zhou X, Min N, Chang X, Liu Y (2016) Assessment of heavy metals contamination in sediments from three adjacent regions of the Yellow River using metal chemical fractions and multivariate analysis techniques. Chemosphere 144:264–272. https://doi.org/10.1016/j.chemosphere.2015.08.026
MEEPRC (2007) Water quality determination of sulfate: barium chromate spectrophotometry. Ministry of Ecology and Environment of the People’s Republic of China, Beijing http://www.mee.gov.cn/ywgz/fgbz/bz/bzwb/jcffbz/200703/t20070316_101683.shtml.
Mercier G, Chartier M, Couillard D (1996) Strategies to maximize the microbial leaching of lead from metal-contaminated aquatic sediments. Water Res 30:2452–2464. https://doi.org/10.1016/0043-1354(96)00118-2
Merrylin J, Kaliappan S, Kumar SA, Yeom IT, Rajesh BJ (2013) Effect of extracellular polymeric substances on sludge reduction potential of Bacillus licheniformis. Int J Environ Sci Tech 10(1):85–92. https://doi.org/10.1007/s13762-012-0141-8
Neyens E, Baeyens J, Dewil R, Bart D (2004) Advanced sludge treatment affects extracellular polymeric substances to improve activated sludge dewatering. J Hazard Mater 106(2-3):83–92. https://doi.org/10.1016/j.-jhazmat.2003.11.014
Nirola R, Biswas B, Megharaj M, Subramanian A, Thavamani P, Aryal R, Saint C (2018a) Assessment of chromium hyper-accumulative behaviour using biochemical analytical techniques of greenhouse cultivated Sonchus asper on tannery waste dump site soils. Environ Sci Pollut Res 25(27):26992–26999. https://doi.org/10.1007/s11356-018-2740-5
Nirola R, Megharaj M, Subramanian A, Thavamani P, Ramadass K, Aryal R, Saint C (2018b) Analysis of chromium status in the revegetated flora of a tannery waste site and microcosm studies using earthworm E. fetida. Environ Sci Pollut Res 25(6):5063–5070. https://doi.org/10.1007/s11356-017-0543-8
Pathak A, Dastidar MG, Sreekrishnan TR (2009) Bioleaching of heavy metals from sewage sludge: a review. J Environ Manag 90(8):2343–2353. https://doi.org/10.1016/j.jenvman.2008.11.005
Prado FE, Hilal M, Chocobar-Ponce S, Pagano E, Rosa M, Prado C (2016) Chapter 6-Chromium and the plant: a dangerous affair? A2-ahmad, Parvaiz. Plant Metal Interaction. Elsevier, pp. 149-177. https://doi.org/10.1016/B978-0-12-803158-2.00006-0.
Saha R, Nandi R, Saha B (2011) Sources and toxicity of hexavalent chromium. J Coord Chem 64(10):1782–1806. https://doi.org/10.1080/00958972.2011.583646
Silva JDC, Leal TTB, Araujo ASF, Araujo RM, Gomes RLF, Melo WJ, Singh RP (2010) Effect of different tannery sludge compost amendment rates on growth, biomass accumulation and yield responses of Capsicum plants. Waste Manag 30(10):1976–1980. https://doi.org/10.1016/j.wasman.2010.03.011
Singh HP, Mahajan P, Kaur S, Batish DR, Kohli RK (2013) Chromium toxicity and tolerance in plants. Environ Chem Lett 11(3):229–254. 11. https://doi.org/10.1007/s10311-013-0407-5
Song Y, Zheng G, Huo M, Zhao B, Zhou L (2014) Extracellular polymeric substances and bound water drastically affect bioleached sludge dewaterability at low temperature. Environ Technol 35(20):2538–2545. https://doi.org/10.1080/09593330.2014.911755
Wang B, Ma C, Zhang M (2002) Recovery and comprehensive utilization of the chrome from sewage and sludge. Chin Leath 03:39–42+47 (in china). https://doi.org/10.3969/j.issn.1001-6813.2002.03.010
Wang D, Zhou L, He F (2006) Studies on the enhancement of dehydration property of tannery sludge by bioleaching technique. China Environ Sci 026(001):67–71 (in china). https://doi.org/10.1016/S0379-4172(06)60102-9
Wang YS, Pan ZY, Lang JM, Xu JM, Zheng YG (2007) Bioleaching of chromium from tannery sludge by indigenous Acidithiobacillus thiooxidans. J Hazard Mater 147(1-2):319–324. https://doi.org/10.1016/-j.jhazmat.2007.01.005
Wu C, Jiang M, Hsieh L, Yu C, Yu S, Haizhen W, Qi L, Chao S, Bao-Lan H, Li L (2019) Feasibility of bioleaching of heavy metals from sediment with indigenous bacteria using agricultural sulfur soil conditioners. Sci Total Environ 703:134812. https://doi.org/10.1016/j.scitotenv.2019.134812
Zeng J, Gou M, Tang YQ, Li GY, Sun ZY, Kida K (2016) Effective bioleaching of chromium in tannery sludge with an enriched sulfur-oxidizing bacterial community. Bioresour Technol 218:859–866. https://doi.org/10.1016/-j.biortech.2016.07.051
Zhang R, Wei X, Hao Q, Si R (2020) Bioleaching of heavy metals from municipal solid waste incineration fly ash: availability of recoverable sulfur prills and form transformation of heavy metals. Metals 10(6):815. https://doi.org/10.3390/met10060815
Zhou S, Wang S, Yu S, Zhou L (2003) Isolation of Thiobacillus ferrooxidans and its application on heavy metal bioleaching from sewage sludge. Environ Sci 3:56–60. (in china). https://doi.org/10.3321/j.issn:0250-3301.2003.03.011
Zhou S, Zhou L, Wang S, Fang D (2006) Removal of Cr from tannery sludge by bioleaching method. J Environ Sci 18(5):885–890. https://doi.org/10.1016/S1001-0742(06)60009-0
Zhou J, Ma H, Dong H, Du K, Li K (2018) Research progress on resourceful treatment and disposal of tannery sludge. Chin Leath 47(04):44–49 (in china). https://doi.org/10.13536/j.cnki.issn1001-6813.2018-004-009
Funding
This study was supported by the National Key R&D Projects of China (2018YFC1802602), the Joint Funds of the National Natural Science Foundation of China (U1612442), the National Natural Science Foundation of China (41663009), the high-level innovative talents in Guizhou ([2020]6002), and the Technology R&D Projects of Guohui Group–GZU (20180726).
Author information
Authors and Affiliations
Contributions
HL and YW contributed to the conception of the study; HL, KY, LL, QL, and ML performed the experiments. HL contributed substantially to the analysis and manuscript preparation. YL and WL helped perform the analysis and participated in constructive discussions. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Ethics approval and consent to participate
Not applicable.
Consent for publication
Not applicable.
Competing interests
The authors declare no competing interests.
Additional information
Responsible Editor: Ta Yeong Wu
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Liu, H., Yang, K., Luo, L. et al. Study on bioleaching of heavy metals and resource potential from tannery yard sludge. Environ Sci Pollut Res 28, 38867–38879 (2021). https://doi.org/10.1007/s11356-021-13425-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11356-021-13425-4