Skip to main content
Log in

Role of lean manufacturing and environmental management practices in eliciting environmental and financial performance: the contingent effect of institutional pressures

  • Research Article
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

This study aims to examine the impact of firm lean manufacturing (LM) and environmental management (EM) practices on firm performance (i.e., environmental and financial performance). Drawing upon institutional theory, we also examine the moderating effect of institutional pressures in adopting EM practices and their subsequent effects on firm performance. The data were collected from 178 textile manufacturing firms operating in Pakistan. Covariance-based structural equation modeling was used to test the hypothesized relationships. Findings support the positive direct effect of LM practices on EM practices and the indirect effect on environmental performance which ultimately increases financial performance. Institutional pressures moderate the direct effect of EM practices on environmental performance. Firms are advised to implement LM accompanied by EM practices to ensure the protection of the natural environment as well as to enhance profit-making capability, in the long run. Further, firms can also enhance environmental performance capabilities through strict synchronization of EM practices with institutional pressures. This research fills the literature gap by investigating the effects of firm's EM practices on environmental and financial performance under the contingent effect of institutional pressures. The study also provides important implications for firms and practitioners.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2

Similar content being viewed by others

References

  • Ahmad A, Hussain A, Ahmad QW, Islam BU (2017) Causes of workplace stress in textile industry of developing countries: a case study from Pakistan. In: Goossens RHM (ed) Advances in Social & Occupational Ergonomics. Springer, Cham, pp 283–294

    Google Scholar 

  • Aiken LS, West SG (1991) Multiple regression: testing and interpreting interactions. Sage Publications, Inc, London

    Google Scholar 

  • Arda OA, Bayraktar E, Tatoglu E (2019) How do integrated quality and environmental management practices affect firm performance? Mediating roles of quality performance and environmental proactivity. Bus Strateg Environ 28(1):64–78

  • Arend RJ (2006) SME–supplier alliance activity in manufacturing: contingent benefits and perceptions. Strateg Manag J 27(8):741–763

    Google Scholar 

  • Ashraf A, Butt A, Khalid I, Alam RU, Ahmad SR (2019) Smog analysis and its effect on reported ocular surface diseases: a case study of 2016 smog event of Lahore. Atmos Environ 198:257–264

    CAS  Google Scholar 

  • Bai C, Satir A, & Sarkis J (2019) Investing in lean manufacturing practices: an environmental and operational perspective. Int J Prod Res 57(4):1037–1051

  • Beddewela E, Fairbrass J (2016) Seeking legitimacy through CSR: institutional pressures and corporate responses of multinationals in Sri Lanka. J Bus Ethics 136(3):503–522

    Google Scholar 

  • Browning TR, Heath RD (2009) Reconceptualizing the effects of lean on production costs with evidence from the F-22 program. J Oper Manag 27(1):23–44

    Google Scholar 

  • Charan P, Murty L (2018) Institutional pressure and the implementation of corporate environment practices: examining the mediating role of absorptive capacity. J Knowl Manag 22(7):1591–1613

    Google Scholar 

  • Collins CJ, Smith KG (2006) Knowledge exchange and combination: the role of human resource practices in the performance of high-technology firms. Acad Manag J 49(3):544–560

    Google Scholar 

  • Delmas MA, Toffel MW (2010) Institutional pressures and organizational characteristics: implications for environmental strategy. Harvard Business School Technology & Operations Mgt. Unit Working Paper, (11–050)

  • DiMaggio P, Powell WW (1983) The iron cage revisited: collective rationality and institutional isomorphism in organizational fields. Am Sociol Rev 48(2):147–160

    Google Scholar 

  • Dubey R, Gunasekaran A, Ali SS (2015) Exploring the relationship between leadership, operational practices, institutional pressures and environmental performance: a framework for green supply chain. Int J Prod Econ 160:120–132

    Google Scholar 

  • Famiyeh S, Kwarteng A, Asante-Darko D, Dadzie SA (2018) Green supply chain management initiatives and operational competitive performance. Benchmarking: Int J 25(2):607–631

    Google Scholar 

  • Florida R (1996) Lean and green: the move to environmentally conscious manufacturing. Calif Manag Rev 39(1):80–105

    Google Scholar 

  • Haenlein M, Kaplan AM (2004) A beginner’s guide to partial least squares analysis. Underst Stat 3(4):283–297

    Google Scholar 

  • Hair JF, Black WC, Babin BJ, Anderson RE, Tatham RL (2006) Multivariate data analysis. Pearson Prentice Hall, Upper Saddle River, NJ

    Google Scholar 

  • Heugens PP, Lander MW (2009) Structure! Agency!(and other quarrels): a meta-analysis of institutional theories of organization. Acad Manag J 52(1):61–85

    Google Scholar 

  • Irwin KC, Landay KM, Aaron JR, McDowell WC, Marino LD, Geho PR (2018) Entrepreneurial orientation (EO) and human resources outsourcing (HRO): a “HERO” combination for SME performance. J Bus Res 90:134–140

    Google Scholar 

  • Jabbour CJC, de Sousa Jabbour ABL, Govindan K, Teixeira AA, de Souza Freitas WR (2013) Environmental management and operational performance in automotive companies in Brazil: the role of human resource management and lean manufacturing. J Clean Prod 47:129–140

    Google Scholar 

  • Kauppi K, Hannibal C (2017) Institutional pressures and sustainability assessment in supply chains. Supply Chain Manag: Int J 22(5):458–472

    Google Scholar 

  • Kennedy MT, Fiss PC (2009) Institutionalization, framing, and diffusion: the logic of TQM adoption and implementation decisions among US hospitals. Acad Manag J 52(5):897–918

    Google Scholar 

  • King AA, Lenox MJ (2001) Lean and green? An empirical examination of the relationship between lean production and environmental performance. Prod Oper Manag 10(3):244–256

    Google Scholar 

  • Kleindorfer PR, Singhal K, Van Wassenhove LN (2005) Sustainable operations management. Prod Oper Manag 14(4):482–492

    Google Scholar 

  • Li S, Rao SS, Ragu-Nathan T, Ragu-Nathan B (2005) Development and validation of a measurement instrument for studying supply chain management practices. J Oper Manag 23(6):618–641

    Google Scholar 

  • Liang H, Saraf N, Hu Q, Xue Y (2007) Assimilation of enterprise systems: the effect of institutional pressures and the mediating role of top management. MIS Q 31:59–87

    Google Scholar 

  • Lin L-H, Ho Y-L (2016) Institutional pressures and environmental performance in the global automotive industry: the mediating role of organizational ambidexterity. Long Range Plan 49(6):764–775

    Google Scholar 

  • Linderman K, Schroeder RG, Choo AS (2006) Six sigma: the role of goals in improvement teams. J Oper Manag 24(6):779–790

    Google Scholar 

  • Liu H, Ke W, Wei KK, Gu J, Chen H (2010) The role of institutional pressures and organizational culture in the firm's intention to adopt internet-enabled supply chain management systems. J Oper Manag 28(5):372–384

    Google Scholar 

  • Maletič M, Maletič D, Gomišček B (2018) The role of contingency factors on the relationship between sustainability practices and organizational performance. J Clean Prod 171:423–433

    Google Scholar 

  • McKone KE, Schroeder RG, Cua KO (1999) Total productive maintenance: a contextual view. J Oper Manag 17(2):123–144

    Google Scholar 

  • McLachlin R (1997) Management initiatives and just-in-time manufacturing. J Oper Manag 15(4):271–292

    Google Scholar 

  • Melnyk SA, Sroufe RP, Calantone R (2003) Assessing the impact of environmental management systems on corporate and environmental performance. J Oper Manag 21(3):329–351

    Google Scholar 

  • Miller CH, Adame BJ, Moore SD (2013) Vested interest theory and disaster preparedness. Disasters 37(1):1–27

    Google Scholar 

  • Nadeem SP, Garza-Reyes JA, Leung S-C, Cherrafi A, Anosike AI, Lim MK (2017) Lean manufacturing and environmental performance–exploring the impact and relationship. In: Paper presented at the IFIP international conference on advances in production management systems

    Google Scholar 

  • Nath P, Ramanathan R (2016) Environmental management practices, environmental technology portfolio, and environmental commitment: a content analytic approach for UK manufacturing firms. Int J Prod Econ 171:427–437

    Google Scholar 

  • Pagell M, Gobeli D (2009) How plant managers’ experiences and attitudes toward sustainability relate to operational performance. Prod Oper Manag 18(3):278–299

    Google Scholar 

  • Saleem Z, Saeed H, Yousaf M, Asif U, Hashmi FK, Salman M, Hassali MA (2019) Evaluating smog awareness and preventive practices among Pakistani general population: a cross-sectional survey. Int J Health Promot Educ 57(3): 161-173

  • Schaltegger S, Burritt R, Petersen H (2017) An introduction to corporate environmental management: striving for sustainability. Routledge, UK

    Google Scholar 

  • Schoenherr T, Mabert VA (2011) An exploratory study of procurement strategies for multi-item RFQs in B2B markets: antecedents and impact on performance. Prod Oper Manag 20(2):214–234

    Google Scholar 

  • Scott WR (1987) The adolescence of institutional theory. Adm Sci Q 32(4):493–511

    Google Scholar 

  • Scott E (2018) Rethinking the role of the special needs co-ordinator: the institutional developer. In: Rethinking special needs in mainstream schools. Routledge, Abingdon, pp 89–98

    Google Scholar 

  • Shah R, Ward PT (2003) Lean manufacturing: context, practice bundles, and performance. J Oper Manag 21(2):129–149

    Google Scholar 

  • Shah R, Ward PT (2007) Defining and developing measures of lean production. J Oper Manag 25(4):785–805

    Google Scholar 

  • Singh S, Darwish TK, Potočnik K (2016) Measuring organizational performance: a case for subjective measures. Br J Manag 27(1):214–224

    Google Scholar 

  • Song M, Wang S (2018) Market competition, green technology progress and comparative advantages in China. Manag Decis 56(1):188–203

    Google Scholar 

  • Sroufe R (2003) Effects of environmental management systems on environmental management practices and operations. Prod Oper Manag 12(3):416–431

    Google Scholar 

  • Starik M, Rands GP (1995) Weaving an integrated web: multilevel and multisystem perspectives of ecologically sustainable organizations. Acad Manag Rev 20(4):908–935

    Google Scholar 

  • Suddaby R (2010) Editor’s comments: construct clarity in theories of management and organization. Acad Manag Rev 35:346–357

    Google Scholar 

  • Swink M, Narasimhan R, Kim SW (2005) Manufacturing practices and strategy integration: effects on cost efficiency, flexibility, and market-based performance. Decis Sci 36(3):427–457

    Google Scholar 

  • Totty M (2009) Can countries cut carbon emissions without hurting the economic growth. Wall Street J. September, 21. https://www.wsj.com/articles/SB10001424052970203440104574406681308037234

  • Tu Q, Vonderembse MA, Ragu-Nathan T, Sharkey TW (2006) Absorptive capacity: enhancing the assimilation of time-based manufacturing practices. J Oper Manag 24(5):692–710

    Google Scholar 

  • Vij S, Bedi HS (2016) Are subjective business performance measures justified? Int J Product Perform Manag 65(5):603–621

    Google Scholar 

  • Vitell SJ, Ramos E, Nishihara CM (2010) The role of ethics and social responsibility in organizational success: a Spanish perspective. J Bus Ethics 91(4):467–483

    Google Scholar 

  • Wadho W, Chaudhry A (2016) Innovation in the textiles sector: a firm-level analysis of technological and nontechnological innovation. Lahore J Econ 21(September):129–166

    Google Scholar 

  • Walley N, Whitehead B (1994) It’s not easy being green. Harv Bus Rev 72(3):46–52

    Google Scholar 

  • Womack JP, Womack JP, Jones DT, Roos D (1991) Machine that changed the world. Simon and Schuster, Harper-Perennial, New York

  • Wu G-C, Ding J-H, Chen P-S (2012a) The effects of GSCM drivers and institutional pressures on GSCM practices in Taiwan’s textile and apparel industry. Int J Prod Econ 135(2):618–636

    Google Scholar 

  • Wu J, Dunn S, Forman H (2012b) A study on green supply chain management practices among large global corporations. J Supply Chain Oper Manag 10(1):182–194

    Google Scholar 

  • Yang C-L, Lin S-P, Chan Y-h, Sheu C (2010) Mediated effect of environmental management on manufacturing competitiveness: an empirical study. Int J Prod Econ 123(1):210–220

    Google Scholar 

  • Yang MGM, Hong P, Modi SB (2011) Impact of lean manufacturing and environmental management on business performance: an empirical study of manufacturing firms. Int J Prod Econ 129(2):251–261

    Google Scholar 

  • Zhu Q, Sarkis J, Geng Y (2005) Green supply chain management in China: pressures, practices and performance. Int J Oper Prod Manag 25(5):449–468

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ammar Abid.

Additional information

Responsible editor: Philippe Garrigues

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Appendix

Appendix

Questionnaire

Disclaimer

The aim of this data collection is to assess hypothesized relationships among lean manufacturing, environmental management practices, environmental and financial performance, and institutional pressures. All respondents are assured of confidentiality of their individual responses. The data will be presented only in generalized form as a whole.

Organization’s name: __________________________.

Firm size (no. of employees): ________________________.

Lean manufacturing

Indicate degree of the following action programs undertaken over the last 3 years

1: Not at all 2: To a small extent 3: To some extent 4: To a moderate extent 5: To a large extent.

JIT1

Restructuring manufacturing processes and layout to obtain process focus and streamlining (e.g., reorganize plant within-a-plant; cellular layout, etc.)

1

2

3

4

5

JIT2

Undertaking actions to implement pull production (e.g., reducing batches, setup time, using Kanban systems, etc.)

1

2

3

4

5

TQM1

Undertaking programs for quality improvement and control (e.g., TQM programs, 6 s projects, quality circles, etc.)

1

2

3

4

5

TQM2

Undertaking programs for the improvement of your equipment productivity (e.g., total productive maintenance programs)

1

2

3

4

5

EI1

Implementing actions to increase the level of delegation and knowledge of your workforce (e.g., empowerment, training, autonomous teams, etc.)

1

2

3

4

5

EI2

Implementing the lean organization model by, e.g., reducing the number of levels and broadening the span of control.

1

2

3

4

5

Environmental management practices

Undertaking programs to improve environmental performance of processes and products (e.g., environmental management system, life-cycle analysis, design for environment, environmental certification)

EMP1

How has your operational performance changed over the last 3 years? How does your current performance compare with main competitor(s)?

1

2

3

4

5

Environmental performance

Compared to 3 years ago, indicator has: 1—deteriorated more than 10%, 2—stayed about the same, 3—improved 10–30%, 4—improved 30–50% and 5—improved more than 50%.

EP1

Relative to our main competitor(s), our performance is: 1—much worse to 5—much better.

1

2

3

4

5

EP2

How do you perform relative to three years ago and to main competitor(s)?

1

2

3

4

5

Financial performance

Compared to 3 years ago indicator has: 1—deteriorated more than 10%, 2—stayed about the same, 3—improved 10–30%, 4—improved 30–50% and 5—improved more than 50%.

FP1

Return on sales (ROS)

1

2

3

4

5

FP2

Return on investment (ROI)

1

2

3

4

5

Relative to our main competitor(s), our performance is 1—much worse to 5—much better.

FP3

Return on sales (ROS)

1

2

3

4

5

FP4

Return on investment (ROI)

1

2

3

4

5

Institutional pressures

Please rate your perception towards the institutional pressures

IP1

Regional pollution control board pressurizes the firm to adopt green practices.

1

2

3

4

5

IP2

Government regulations provide clear guidelines in controlling pollution level.

1

2

3

4

5

IP3

Pollution control board strictly monitors the pollution level of firm on a periodic basis.

1

2

3

4

5

IP4

Green practices decrease incidence of penalty fee charged by pollution control board.

1

2

3

4

5

IP5

Maximum sales of company are export oriented.

1

2

3

4

5

IP6

Foreign customers are more sensitive towards green practices

1

2

3

4

5

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kalyar, M.N., Shafique, I. & Abid, A. Role of lean manufacturing and environmental management practices in eliciting environmental and financial performance: the contingent effect of institutional pressures. Environ Sci Pollut Res 26, 24967–24978 (2019). https://doi.org/10.1007/s11356-019-05729-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-019-05729-3

Keywords

Navigation