The possibility of using fly ash from thermal power plants to prepare fused mullite powder with subsequent use as a filler for aluminosilicate refractories is investigated. Introduction of orthophosphoric acid as a binder to a raw material charge provides a reduction in firing temperature of fireclay refractories by 150 – 200°C, which is an important factor in the contemporary organization of production using energy-saving technology. The products obtained in accordance with the requirements of GOST 390–2018 correspond to fireclay products of the ShV grade and are recommended for use in lining heating units.
Similar content being viewed by others
References
V. N. Sokov and V. V. Sokov, “Ñlinkerless complex binder out of refractory wastes and products on its base,” Refract. Ind. Ceram., No. 6, 28 – 30 (2016). https://doi.org/10.17073/1683-4518-2016-6-28-30.
V. N. Sokov “Non-fire clay heat insulation from self sealing masses based on burnable additives of plant origin. Part 1. The choice of burnable additives of plant origin for self-consolidation of masses in a hydraulically closed volume,” Refract. Ind. Ceram., No. 7, 51 – 54 (2019). https://doi.org/10.17073/16834518-2019-7-51-54.
I. D. Kashcheev, K. K. Strelov, and P. S. mamykin, Refractory Chemical Technology [in Russian], Intermet Inzhiniring, Moscow (2007).
A. A. Biryukova, T. A. Tikhonova, A. V. Panichkin, et al., “Porous ceramic of aluminosilicate composition based on corundum,” Komlpleks., Ispol. Mineral. Syr’ya, No. 4, 87 – 99 (2013).
T. V. Vakalova, V. M. Pogrebenkov, and O. A. Chernousova, “A new raw material for aluminosilicate ceramics for refractory and engineering use,” Refract. Ind. Ceram., No. 7, 54 – 58 (2002). https://doi.org/10.1023/A:1021031818417.
E. S. Khomenko, O. A. Mirshavka, V. V. Koleda, and R. Yu. Chernysheva, “Contemporary technology for preparing high-grade chamotte based on high quality kaolin raw material,” 9, 20 – 24 (2013).
B.Wang, R. Yu, and S. Shi, “Influence of impregnation by magnesium sulfate solution on properties of magnesia-chrome bricks,” Refractories, 42(4), 279 – 281 (2008).
P. M. Pletnev and D. S. Tyul’kin, “Experimental compositions of corundum-mullite refractories based on domestic raw material,” Ogneupory Tekhn. Keram. No. 3, 1014 92013).
D. Yong-Yue, W. Hou-Zhi, and Z. Hui-Zhong, “Influence of chrome-bearing sols vacuum impregnation on the properties of magnesia-chrome refractory,” Ceram. Int., 34(3), 573 – 580 (2008).
V. V. Vikulin, M. Yu. Rusin, and T. M. Khranovskaya, “Corundum-mullite material for ammunition and melting crucibles,” Ogneupory Tekhn. Keram. No. 6, 40 – 43 (2008).
V. V. Kuzin and S. Yu. Fedorov, “Roughness of high hardness ceramic correlation of diamond grinding regimes with Al2O3 ceramic surface condition,” Refract. Ind. Ceram. 57(4), 388 – 393 (2016). https://doi.org/10.1007/s11148-016-9990-x.
A. I. Khlystov, S. V. Sokolova, and D. V. Markov, “Increase in life and endurance of aluminosilicate refractories in a carbon-containing medium,” Ogneupory Tekhn. Keram. No. 11, 47 (2005).
Li Lijie, Fang Yongchao, Cai Zhaobing, et al., “Computer simulation of surface cracks behavior in anhydrous chemical conversion coatings on magnesium alloy,” Rare Metal Materials and Engineering, 47(2), 431 – 435 (2018). https://doi.org/10.1016/S1875-5372(18)30083-3.
V. P. Migal’, A. P. Margishvili, V. V. Skurikhin, et al., “Mullite objects for blast furnace hearth bottom,” Ogneupory Tekhn. Keram. No. 3, 39 – 46 (2010).
S. M. Azarov, T. A. Azarova, A. I. Ratko, et al., “Multilayer porous aluminosilicate ceramic,” Glass and Ceramics, No 3, 23 – 25 (2009). https://doi.org/10.1007/s10717-008-9022-5.
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Novye Ogneupory, No. 1, pp. 45 – 50, January, 2021.
Rights and permissions
About this article
Cite this article
Tkach, E.V., Nurbaturov, K.A. Study of Chemical and Technological Bases for Preparing Aluminosilicate Refractories Based on Fly Ash. Refract Ind Ceram 62, 45–50 (2021). https://doi.org/10.1007/s11148-021-00561-0
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11148-021-00561-0