Introduction

Colombia was the main cape gooseberry (Physalis peruviana) producer and exporter for the 2000–2010 decade (Bonilla et al. 2009). Cape gooseberry is the second most important fruit crop in Colombia mainly due to exports to European countries, and currently its cultivation has also expanded to other countries including Kenya, Zimbabwe, Australia, New Zealand, India and Ecuador (Fischer et al. 2014). Cape gooseberry has become an alternative crop in over 24 countries, due to its nutritional characteristics and medicinal properties (Fischer et al. 2014). However, yield of cape gooseberry in Colombia has decreased from 18 t.ha−1 in 2008 to 10 t.ha−1 in 2014 (Ministerio de Agricultura 2016) mostly due to Fusarium wilt disease (FW), caused by Fusarium oxysporum (Estupiñan and Ossa 2007; Rodríguez 2013) recently designated f. sp. physali (Foph) (Simbaqueba et al. 2018).

The pathogenic form of F. oxysporum (Sacc.) (W.C. Synder and H.N. Hans.) causes root rot or vascular wilt in host plants and as a group is the fifth most important fungal plant pathogen of scientific-economic importance mainly because of its wide range of hosts (as species complex) and the severe losses in crops of high economic value including tomato, cotton, banana, and melon (Dean et al. 2012). F. oxysporum is considered difficult to manage (Alabouvette et al. 2007; Chandel et al. 2010) because of its host-specificity (as single pathogenic form – formae specialis) (Bosland 1988) whose genetic basis is supported by horizontal transfer of genetic material (Ma et al. 2010; Van Dam et al. 2016), its ability to form resistance structures, its versatility in producing mycotoxins (Bacon et al. 1996; Leslie and Xu 2010), its detoxifying ability (Schouten et al. 2004), its resistance to fungicides (Brent and Hollomon 2007), and its ability to overcome host defense responses (Thatcher et al. 2009).

Control of FW of cape gooseberry has exclusively depended on use of chemical fungicides because other control measures such as resistant cultivars have not been developed and biological based products have not been registered. Moreover, cultural controls such as soil solarization or removal of infected plant debris are not commonly practiced by growers. Despite the use of fungicides, FW can, in some instances, lead to complete crop loss (Barrero et al. 2013). Today consumers increasingly demand food free of agrochemical residues and the use of environmentally friendly production processes. Consequently, growers are under pressure to minimize the use of fertilizers and chemical pesticides. Hence, there is a growing interest in alternatives to the use of agrochemicals.

Biological control of Fusarium wilt is a promising alternative, since biological control agents (BCA) may colonize the rhizoplane or the rhizosphere of the plant host (Ahmad and Baker 1987) and interfere in the pathogenesis process (Deacon 1996; Folman et al. 2004). Biopesticides based on plant growth-promoting rhizobacteria (PGPR) are an example of this type of biotechnological development and their use is increasing due to their potential to control plant pathogens (Borriss 2011). An important group of PGPR are Bacillus species that form endospores, making them resistant to stress conditions and allowing them to be formulated with longer shelf-life than for gram-negative biocontrol bacteria that do not form endospores (Lazarovits et al. 2014).

Members of the Bacillus subtilis species complex, such as B. subtilis, B. amyloliquefaciens subsp. plantarum, B. licheniformis and B. pumilus, have been reported to be efficient in plant growth promotion and biological control of plant pathogens (Borriss 2015). This group of bacteria produce a wide range of bioactive compounds, among which cyclic lipopeptides (CLPs) belonging to the surfactin, iturin and fengycin families are recognized for their potential use in biotechnology and biopharmacology (Cochrane and Vederas 2016). CLPs have also been shown to be involved in the colonization process and motility of Bacillus, as well as in the induction of systemic resistance in the host plant (Ongena et al. 2009). These modes of action that protect plants against phytopathogens make this genus attractive for their use as biological control agents. However, the varying effectiveness observed in pathogen management may be due, in part, to unknown biotic and abiotic factors that affect performance in the field. Therefore, there is a strong need for improving the formulation of microbial products aimed at curtailing the impacts of plant pathogens.

B. amyloliquefaciens Bs006 (Gámez et al. 2015) named now as B. velezensis Bs006 according to the phylogenomic analysis from Fan et al. (2017) in which they included the genome sequence of the strain Bs006, is a new plant growth promoting and biocontrol agent with potential to minimize the effects of F. oxysporum (Zapata et al. 2012). Nevertheless, its variable biocontrol activity against FW of cape gooseberry (Díaz et al. 2012, 2013; Zapata and Díaz 2012) suggested that biotic and abiotic factors of the rhizosphere might affect the expression of traits related to biocontrol but not those related with plant growth promoting activity. The aim of this study was to determine the influence of biotic factors, including soil sterility, concentration of both BCA and pathogen in the soil, on the biocontrol activity of Bs006 against FW of cape gooseberry and to evaluate the effect of Foph strain Map5 (Foph-Map5) on the plant growth promotion activity of Bs006.

Materials and methods

Plant material

Commercial cape gooseberry seeds (Colombia ecotype) were washed with tap water to remove fungicide coating from the surface and then surface disinfected in 3% NaOCl for 20 min and subsequently washed three times in sterile distilled water (SDW). Disinfected seeds were germinated in sterile humidity chambers (Petri dishes with wet filter paper) incubated for 20 days in a dark room at 30 °C, to obtain seeds with a radicle of approximately 1 cm long. Germinated seeds were then planted in plastic trays (72 cells) filled with autoclaved peat (120 °C, 20 PSI, 30 min). They were maintained for 30–40 days under greenhouse conditions until they had four fully expanded true leaves. During this time the seedlings were watered daily, and a commercial (Tottal®, Colinagro S.A., Bogotá) nutritive solution (N 180 - P 100 - K 40 - Ca 0.27 - Mg 12.5 - S 33 - B 1.35 - Co 0.03 - Cu 2.70 - Fe 0.32 - Mn 2.30 - Mo 0.09 - Zn 7.80 g.L−1, respectively) was applied by drench (0.5–2 mL.L−1) once a week. These seedlings were used for biocontrol tests under greenhouse conditions.

Microorganisms and culture conditions

Strain Bs006 was isolated from healthy cape gooseberry plants in a crop strongly affected by vascular wilt disease (Zapata et al. 2012), it was subsequently identified as B. amyloliquefaciens (Gámez et al. 2015) and currently it is included in the B. amyloliquefaciens operational group as B. velezensis species (Fan et al. 2017). Bacterial cells cultured in Luria-Bertani agar media were stored in a glycerol (10%) and peptone (1%) solution at −70 °C in the microbial germplasm bank of AGROSAVIA at Tibaitatá Research Center. For experimental use, bacteria were plated on Luria-Bertani agar media ((LBA) tryptone 10 g (Oxoid ®), yeast extract 5 g (Oxoid ®), NaCl 10 g (Merck ®), bacteriological agar 18 g (Oxoid ®) / 1000 mL). Then they were sub-cultured onto fresh LBA (six plates), incubated during 24 h at 30 °C, and preserved at 4 °C for a maximum of 6 months. This subculture served as a stock from which new sub-cultures were prepared as a fresh source of inoculum for liquid cultures of Bs006. Foph-Map5 was isolated from cape gooseberry plants showing vascular wilt symptoms and has been shown to be one of the most virulent isolates found in pathogenicity tests on cape gooseberry in Colombia (Rodríguez 2010). For its preservation, a monosporic culture was made in PDA and plugs of mycelia/conidia were stored in the cryopreserving solution mentioned above. For the experiments in this study the fungus was plated on PDA (Merck®) and incubated for 7 days at 28 °C. Pieces of young mycelia were taken from this culture to inoculate 50 mL of PDB (Difco®) in 250 mL Erlenmeyer flasks and then incubated for 7 days with shaking at 150 rpm at 28 °C. The fermented broth was filtered through two layers of sterile muslin cloth, the recovered suspension was centrifuged (10.000 rpm, 15 min), and the pellet containing the microconidia was suspended in cryopreserving solution and stored in sterile plastic vials at −20 °C. This preserved collection was used as stock to inoculate PDA or PDB (300 mL in 1000 mL Erlenmeyer flasks) to produce the inoculum of Foph-Map5 for the experiments.

In vivo tests of Bs006 against FW of cape gooseberry

The experiments to measure the biocontrol activity of B. velezensis Bs006 against FW of cape gooseberry were carried out in a glasshouse (56 m2). The average temperature in the glasshouse was 25 ± 15 °C; the average relative humidity was 60 ± 15%. For plant growth a substrate mix of soil (Andosol, pH 5.7, MO 12.90, P 11 mg.Kg−1, K 0.69 cmol(+).Kg−1) and rice husk (3:1 ratio) was prepared (hereafter referred as the soil). This substrate was moistened with tap water up to 60% of moisture retention capacity. Sixty days old cape gooseberry seedlings were transplanted and irrigated manually once a day and fertilized (30 mL.plant−1) at the end of the second and fourth week after transplant with diammonium phosphate (DAP Nutrimon®, Barranquilla, Colombia, N 18% - P 46% - K 0%) at a dose of 6 g.L−1, potassium chloride (KCl Nutrimon® N 0% - P 0% - K 60%) at dose of 3 g.L−1 and minor nutrients (Borozinco 240GR®, Microfertisa, Bogotá) at 0.5 g.L−1.

Inoculation of microorganisms

Foph-Map5 inoculum was produced in PDB as described above. The mycelium was discarded and the concentration of microconidia in fermented broth was estimated by counting in a Neubauer chamber. The desired concentration of microconidia for soil inoculations was adjusted as a function of the desired final concentration of inoculum in the soil. For example, using a ratio of 100 mL of suspension at 1 × 106 microconidia.mL−1 per 0.9 Kg of wet soil, a concentration of 1 × 104 cfu.g−1 soil was achieved. Plastic trays containing 12 cones (750 cm3 each) were filled with the uniformly inoculated soil, and one seedling was transplanted per cone. Immediately after transplant, a cell suspension of B. velezensis Bs006 obtained from liquid culture (LB, 125 rpm, 30 °C, 48 h) was applied to the soil by drench, at a rate of 30 mL.plant−1. Bacillus suspensions for soil treatment were prepared by diluting the fermented broth with tap water, hence the treatment contained bacterial cells and metabolites excreted into the medium. The concentration of Bs006 was adjusted by optical density in a spectrophotometer at 600 nm (Optizen®, Mecasys) and using a standard curve (OD600 nm = 0.5 ~ 2.49 × 108 cfu.mL−1).

Evaluation of the effect of soil sterility on Bs006 biocontrol efficacy

Biocontrol activity of B. velezensis Bs006 against FW of cape gooseberry in natural soil was compared with that in sterilized soil (120 °C, 20 PSI, 30 min, 2 cycles). The concentration of inoculated Foph-Map5 in the soil was 1 × 104 cfu.g−1. Bs006 was applied at a concentration of 1 × 108 cfu.mL−1. Plants inoculated only with the pathogen and plants without the pathogen or antagonist were used as negative and absolute controls, respectively.

Analysis of Bs006 and Foph-Map5 concentration on biocontrol activity of Bs006

The effect of B. velezensis Bs006 concentration (105 to 109 cfu.mL−1) on the incidence and severity of FW of cape gooseberry was evaluated in a first experiment. Here the concentration of pathogenic inoculum in the soil was 1 × 104 cfu.g−1. In a second experiment, the effect of Foph-Map5 concentration (102 to 106 cfu.g−1) on biocontrol activity of Bs006 (1 × 108 cfu.mL−1) was evaluated. Soil sterilization was included in these experiments as a factor to validate the results of the first phase of this investigation. The relationship between lower doses of Bs006 (106 and 107 cfu.mL−1) and the previous concentrations of Foph-Map5 also was analyzed in a third experiment in non-sterile soil. A fourth experiment was carried out to determine the individual effects of Bs006 cells and supernatant from the LB-broth fermented by Bs006 (30 °C, 125 rpm, 48 h), as well as the effect of the volume (30, 50, 100, and 150 mL.plant−1) of the treatments on FW development. Inoculum for evaluation of individual effects of Bs006 cells and supernatant was prepared by separating the cells from the fermented broth by centrifugation (15,000 rpm, 15 min). The resulting biomass was washed twice with SDW and centrifuged. Finally, the pellet was resuspended in SDW adjusted to 1 × 108 cfu.mL−1. The supernatant was passed through 0.22 μm filters (Milllipore®, Ireland) and diluted in SDW to a concentration of 10% before application. A mixed treatment of Bs006 cells (108 cfu.mL−1) and supernatant (10%) was included, and in this case cell suspension was adjusted in the supernatant solution. Controls in these experiments consisted of plants grown in soil inoculated with pathogen and treated with water (negative control); plants grown in soil free of pathogen and treated with Bs0006 (relative control); and plants grown in soil free of pathogen and antagonist (absolute control).

Effect of Bs006 concentration and presence of Foph-Map5 in the soil on plant growth promoting activity of Bs006

Cell suspensions of Bs006 in diluted fermented broth at 105 to 109 cfu.mL−1 were applied to non-sterile soil to measure plant growth variables in nursery and post-transplant conditions in independent experiments. Five mL of Bs006 suspension were applied to each seedling when sowing in the nursery and 30 mL were applied to 60-day-old plants during transplant for the post-transplant experiment. In a separate experiment, growth of plants transplanted in both non-sterile soil and pathogen-inoculated soil (1 × 104 cfu.mL−1) and treated with 30 mL.plant−1 of Bs006 (1 × 108 cfu.mL−1) was measured.

Measured variables

The incidence and severity of FW of cape gooseberry were recorded weekly, to note the appearance of typical symptoms of the disease, including loss of turgidity in young leaves, lateral yellowing in old leaves, and stunted plant growth. Disease incidence was expressed as the proportion of plants with typical symptoms of FW. Disease severity assessed the intensity of disease using a 0–5 scale, modified from Sánchez and Forero (2009), where 0 = no symptoms of the disease, expanded and turgid leaves with no foliar bending, green leaves; 1 = bending of young leaves, slight epinasty, mild chlorosis of mature leaves; 2 = foliar bending, epinasty in 30–50% of the leaves, moderate chlorosis in the oldest leaves and slight chlorosis in leaves from the middle of the plant, clear stunting of the plants; 3 = 60–80% of leaves show epinasty, clear loss of turgidity, moderate chlorosis in young leaves, abscission of oldest-chlorotic leaves; 4 = epinasty of all the leaves, severe chlorosis, moderate defoliation, wilting evident; 5 = twisted leaves, severe wilting, severe defoliation, bent stem, dead plant.

Incidence and severity were calculated by the equations described by Zhang et al. (1996): Incidence = [(n1 + n2 + n3 + n4 + n5)/n] × 100 and Severity = [(0n0 + 1n1 + 2n2 + 3n3 + 4n4 + 5n5)/5n] × 100., where 0–5: Degrees of disease; n0 – n5: Number of plants in each degree of the disease; n: Total number of plants in the experimental unit. The area under the progress curve of incidence and severity (AUDPC) was calculated according to the equation of Campbell and Madden (1990). The efficacy of treatments in the reduction of incidence and severity of the disease was estimated with equation Efficacy = [(A-B)/A]*100. Where A: AUDPC value of the negative control; B: AUDPC value of a given treatment.

Plant growth variables were measured 30 days after sowing (das) under nursery conditions and 39 days after transplant under post-transplant phase. Root and shot length and number of secondary roots were measured in nursery while shoot length, total leaf area, and root and shot dry weights were measured in post-transplant.

Evaluation of the endophytic ability of Bs006

To determine the endophytic ability of B. velezensis Bs006 and to estimate its population density inside the root and stem tissues, 39 days after inoculation of the pathogen (dai), samples of tissues were taken from plants that were apparently healthy or that had low disease severity (1 or 2 degrees). After removing the rhizospheric soil, the root was washed with a detergent solution, and subsequently the entire main root or 15 cm of the stem were surface disinfected, following the procedure described by Li et al. (2012) to isolate endophytic strains of Bacillus. Briefly, tissue segments were immersed in 3% NaOCl for 10 min, then soaked in ethanol (70%) for 1 min and washed five times with SDW. The sterility of the water from the last root washing was tested by inoculating 50 μL aliquots in Petri dishes with LBA which were incubated to examine the presence or absence of microorganism colonies. Sterilized tissue was subsampled by weighing 0.1 g from the root zone under the crown, from the elongation zone, from the apex and from upper zone of the crown. Each root/stem segment (0.1 g) was macerated with 1 mL of SDW in a sterile mortar. A volume of 100 μL of the obtained suspension or decimal dilutions were inoculated on three plates with LBA after being subjected to 90 °C for 10 min in a thermostatic bath. The plates were then incubated at 30 °C for 48 h and the number of milky white and matte colonies with a wrinkled surface was registered. When examined at 400 X magnification under microscopy spore-forming Gram-positive rods were observed. Rhizospheric soil (0.1 g) also was sampled and suspended in 9.9 mL sterile Tween 80 solution (0.1% v/v), stirred in a vortex for 2 min, and then submitted to thermal shock and inoculation on LBA as mentioned above.

Experimental design and data analysis

The experiments to test the effect of Bs006 and Foph-Map5 concentrations on biocontrol activity in sterile and non-sterile soil used a randomized complete blocks design (RCB) with a factorial structure and three to four replicates. The experiment in which the relationship of low concentrations of Bs006 were tested against several concentrations of Foph-Map5 was evaluated using a 3 × 5 factorial structure. The factors were the microorganisms (Bs006 and Foph-Map5) and the concentrations were used as the levels of the factors (0, 106, and 107 cfu.mL−1 for Bs006, and 102, 103, 104, 105, and 106 cfu.g−1 for Foph-Map5). The experiment that was used for evaluating separate effects of Bs006 cells and supernatant had a 3 × 4 factorial arrangement with four replicates. The first factor was the biological treatment (cells, supernatant and the mix of both) and the second factor was the applied volume (30, 50, 100, and 150 mL.plant−1). The experiment in which the effect of Bs006 concentrations on plant growth promotion was measured was carried out under RCB design with three replicates. To measure plant growth variables, sample size of three (nursery) and five plants (post-transplant) per experimental unit were used. The experiment used to evaluate the influence of Foph-Map5 on plant growth promoting responses used a split-plot design with three replicates. The main-plot was the presence of the pathogen and sub-plot was the biological treatment. The sample size for this experiment was three plants per treatment.

The data were submitted to normality test according to Shapiro-Wilk’s test (α = 0.05) and homogeneity of variances using a Bartlett’s test (α = 0.05). Significant effects of treatments were determined by analysis of variance (ANOVA) using the generalized lineal model GLM. Tukey’s HSD test at α = 0.05 was used to make comparisons between means of treatments. All analyses were conducted using the Statistical Analysis Software System (version 9.4; SAS Institute, Cary, NC).

Results

Effect of soil sterilization on biocontrol activity of Bs006

Soil sterilization negatively affected the biocontrol activity of B. velezensis Bs006 against FW of cape gooseberry, since the development of the disease incidence expressed as AUDPC was significantly higher (P ≤ 0.01) in plants grown in sterile soil compared with the disease development of those grown in non-sterile soil (Fig. 1). The reduction of the disease incidence and severity development (comparing the AUDPC values) by applying Bs006 to non-sterile soil was 80 and 85%, respectively while in sterile-soil the efficacy was 16 and 23%, respectively.

Fig. 1
figure 1

Effect of the application of B. velezensis (Bs006) in natural soil (non-sterile soil) or autoclaved soil (sterile soil) on the development of Fusarium wilt disease (expressed as the area under the incidence and severity progress curve - AUDPC) at 43 days after inoculation. The concentrations of Bs006 and Foph-Map5 were adjusted at 1 × 108 cfu.mL−1 and 1 × 104 cfu.g−1 of soil, respectively. Columns of each variable (incidence and severity) with the same letter are significantly not different according to Tukey test (α = 0.05). Bars on the columns represent the standard error of the mean (n = 3)

The incidence of FW in plants grown in non-sterile soil and treated with Bs006 was 23% at the end of this experiment (43 dai) while in plants grown in Foph-Map5 inoculated non-sterile soil and without biocontrol treatment (negative control) the incidence was 63%, which represents 63% of efficacy in incidence reduction through the application of Bs006. Meanwhile the disease incidence was 100% in plants grown in sterile soil both treated and untreated with Bs006 (data not shown). Observations of disease severity showed a similar behavior to the incidence at this endpoint (data not shown).

Effect of Bs006 concentration on biocontrol efficacy

The application of Bs006 to non-sterile soil showed significant reduction of AUDPC - Incidence (P ≤ 0.05) in all tested concentrations compared to the disease in the negative control (Fig. 2a). Under these conditions, the AUDPC - Severity was significantly reduced (P ≤ 0.05) by Bs006 at 1 × 106 and 1 × 108 cfu.mL−1 as compared to the negative control. Bs006 (1 × 108 cfu.mL−1) reduced the development of FW incidence and severity by 71 and 80% (calculated from AUDPC values), respectively, during 49 dai in non-sterile soil. The treatments with Bs006 at 105, 106, 107, and 109 cfu.mL−1 showed efficacy in incidence reduction by 43.3, 47.8, 42.7, and 39.3%, respectively and reduction in severity by 42.4, 63.0, 32.0, and 36.4%, respectively. Surprisingly, plants treated with Bs006 at 1 × 109 cfu.mL−1 showed similar level of the disease to that of the negative control and significantly higher than the rest of concentrations of Bs006 at 56 dai (data not shown). In contrast to non-sterile soil, Bs006 did not reduce FW development in sterile soil (Fig. 2b). However, the reduction of FW development was due to the delay in the onset of the epidemic in non-sterile soil compared with sterile soil (Supplementary material Fig. S1) rather than a reduction in the rate of disease progression (Supplementary material Table S1).

Fig. 2
figure 2

Effect of B. velezensis Bs006 doses (Bs006 E5: 1 × 105 cfu.mL−1 and so on) on Fusarium wilt incidence and severity (AUDPC: Area under disease progress curve) during 49 days after inoculation in non-sterile (a) and 36 days after inoculation in sterilized soil in autoclave (b). F. oxysporum f. sp. physali Map5 was inoculated in the soil at 1 × 104 cfu.g−1. Control consisted of plants growing in soil inoculated with pathogen and treated with water. Columns of each variable with the same letter are significantly not different according to Tukey test (α = 0.05). Significant differences between treatments were not detected for both incidence and severity of the disease under sterile soil. Bars on the columns represent the standard error of the mean (n = 4)

Effect of the concentration of Foph-Map5

The pathogen was inoculated at concentration ranging from 1 × 102 to 1 × 106 cfu.g−1 in both sterile and non-sterile soil. Biocontrol treatment consisted of application of Bs006 at 1 × 108 cfu.mL−1. Bs006 significantly reduced the disease incidence progress (P ≤ 0.05) in non-sterile soil only when Foph-Map5 was at 1 × 104 cfu.g−1. As compared to the respective negative control, no other combination of Foph-Map5 and Bs006 reduced the disease (Fig. 3a). The combination of Bs006 (1 × 108 cfu.mL−1) and Foph-Map5 (1 × 104 cfu.g−1) showed an efficacy of 64 and 84% of reduction of the incidence and severity development of the disease, respectively at 49 dai. Consistent with previous observations in this study, Bs006 did not reduce FW of cape gooseberry in sterile soil (Fig. 3b).

Fig. 3
figure 3

Effect of inoculum density of F. oxysporum f. sp. physali Map5 (Foph) in soil on biocontrol activity of B. velezensis Bs006 against incidence and severity progress of Fusarium wilt of cape gooseberry during 49 days after inoculation in non-sterile (a) and sterilized soil (b). 30 mL of rhizobacteria suspension was applied to the soil after transplant at 1 × 108 cfu.mL−1 by drench (+Bs006). Foph was inoculated on the soil before transplant in concentrations ranging from 1 × 102 (Foph E2) to 1 × 106 cfu.g−1 of soil (Foph E6). Inoculated soil with Foph and not treated with Bs006 was used as negative control (-Bs006). Columns of each variable with the same letter are significantly not different according to Tukey test (α = 0.05). Bars on the columns represent the standard error of the mean (n = 4)

Effect of low concentrations of Bs006 on FW development

The application of Bs006 at 1 × 106 cfu.mL−1 significantly reduced the development of FW incidence, expressed as the AUDPC value, by 66 and 56% when the concentration of Foph-Map5 was 102 and 103 cfu.g−1 of soil, respectively. Bs006 at 1 × 107 cfu.mL−1 reduced the development of FW incidence by 83, 93, and 97% when Foph-Map5 concentration was 102, 103, and 104 cfu.g−1, respectively. Low concentrations of Bs006 such as 1 × 106 and 1 × 107 cfu.mL−1 efficiently reduced FW disease under low inoculum pressure of Foph-Map5 but not under higher concentrations of the pathogen in the soil (Fig. 4). The interaction of Bs006 and Foph-Map5 concentrations showed significant effects for FW incidence (P = 0.0210) but not for severity (P = 0.0935) (data not shown).

Fig. 4
figure 4

Effect of low doses of Bs006 1 × 106 cfu.mL−1 (Bs006 E6) and 1 × 107 cfu.mL−1 (Bs006 E7) and inoculum density of Foph-Map5 ranging from 1 × 102 cfu.g−1 (Foph E2) to 1 × 106 (Foph E6) in non-sterile soil on the Fusarium wilt incidence progress (AUDPC) at 45 days after inoculation (in non-sterile soil). Columns with the same letter are significantly not different according to Tukey test (α = 0.05). Bars on the columns represent the standard error of the mean (n = 4)

Individual effect of cells and supernatant of Bs006 culture on FW

Disease development was significantly different among the three types of inoculum (Bs006 cells resuspended in water, supernatant diluted in water at 10%, and a mix of Bs006 cells resuspended in supernatant solution) (P ≤ 0.0001) and the volume of application (P = 0.0089). The inoculum x volume interaction was significant (P ≤ 0.0001). There was an inverse relationship between the volume of Bs006 cells (1 × 108 cfu.mL−1) and the AUDPC - incidence, where greater volumes of Bs006 cells led to a lower incidence development. However, all volumes of cell suspension significantly reduced the development of the disease incidence (Fig. 5). The application of 30 mL of supernatant solution significantly reduced the disease compared to the negative control, but the disease was higher for all other volumes applied (Fig. 5). Application of mix of cells and supernatant (mix) at all volumes tested significantly reduced the disease incidence compared to the negative control. However, the disease was similar under all volumes of the mix. Moreover, application of 30 and 150 mL of the mix negatively affected the efficacy of biocontrol since the incidence was significantly lower with 30 mL of supernatant and 150 mL of cell suspension, respectively (Fig. 5). Application of 150 mL.plant−1 of Bs006 cells suspension at 1 × 108 cfu.mL−1 showed 77% efficacy in reduction of FW incidence while the efficacy of application of 30 mL.plant−1 of supernatant was 66% and the mix showed 38 to 48% efficacy. Application of different volumes of water in the control did not reduce neither stimulated the development of the disease compared to the negative control (Supplementary material Fig. S2), therefore the observed effects really are attributed to the biocontrol treatments.

Fig. 5
figure 5

Area under Fusarium wilt incidence progress curve at 41 days after inoculation (in non-sterile soil) in response to application of several volumes (30, 50, 100, 150 mL.plant−1) of B. velezensis Bs006 cell suspension (Bs006), filtered-fermented LB broth by Bs006 (SUPERNATANT / SUP) and the mixture of Bs006 cells with supernatant (Bs006 + SUP). Bs006 was grown during 48 h in LB broth at 30 °C and 150 rpm. Concentration of Bs006 cells was adjusted to 1 × 108 cfu.mL−1 while supernatant was used at 10% in tap water. Control consisted of plants growing in soil inoculated with pathogen and treated with water. Columns with the same letter are significantly not different according to Tukey test (α = 0.05). Bars on the columns represent the standard error of the mean (n = 4)

Effect of concentration of B. velezensis Bs006 on plant growth

After 30 days of growth in the nursery Bs006 application did not show a significant effect on the length of the main root or the formation of secondary roots (Table 1). However, the application of the bacteria significantly stimulated the height of the plant (length of the main stem), compared to the controls. There were no significant differences among the tested concentrations of Bs006 (Table 1).

Table 1 Growth response of cape gooseberry (Physalis peruviana) to application of different concentrations of B. velezensis Bs006

In the post-transplant phase, application of Bs006 significantly stimulated plant growth in cape gooseberry at all the doses used, compared to the control. Specifically, Bs006 at 1 × 107 cfu.mL−1, significantly increased the leaf area and the shot dry weight compared to the lowest dose of Bs006 evaluated (1 × 105 cfu.mL−1). Surprisingly, the shoot dry weight was significantly higher when Bs006 was applied at 1 × 107 cfu.mL−1 compared to the higher doses (Table 1).

Plant growth promoting activity by Bs006 in presence of the pathogen

In soil free of Foph-Map5, Bs006 significantly stimulated shoot height, leaf area and shot dry weight by 22.0, 27.3, and 43.1%, respectively, compared to the control but did not stimulate root growth. However, in soil inoculated with Foph-Map5, the growth of plants treated with Bs006 was significantly lower compared to the treated plants grown in soil free of pathogen, but similar to that of the untreated plants in soil free of Foph-Map5 (absolute control) and in pathogen inoculated soil (negative control) (Table 2). Results thus suggested that presence of the pathogen negatively affects plant growth normally promoted by Bs006, nevertheless, it is necessary to elucidate whether the pathogen affects the expression of Bs006 traits or the plant responses.

Table 2 Growth of cape gooseberry in presence of F. oxysporum f. sp. physali Map5 in the soil at 20 days after-transplant

Endophytic ability of Bs006

B. velezensis Bs006 was recovered from the rhizosphere as well as from the inner root and stem tissues, at 2 (seedling) and 5 weeks (post-transplant) after application of Bs006 to the substrate. These results demonstrate that the Bs006 acts as an endophyte colonizing the roots and stems of cape gooseberry. Bs006 populations were more numerous in the rhizosphere than inside the seedlings. A positive correlation was identified between the initial concentration of Bs006 cells applied to the substrate and the concentration of bacteria recovered from the rhizosphere (Fig. 6). The population of Bs006 recovered from the lower section of the stem of the seedling was similar among treatments, except for the treatment 1 × 107 cfu.mL−1 where the population was significantly lower (P ≤ 0.05). In the case of roots of seedlings, it was shown that under low and high concentrations of Bs006 (1 × 105, 1 × 106, and 1 × 109 cfu.mL−1), the endophytic population was significantly lower (P ≤ 0.05) than when it was applied at the intermediate doses (1 × 107 and 1 × 108 cfu.mL−1) (Fig. 6).

Fig. 6
figure 6

Effect of B. velezensis Bs006 dose applied to cape gooseberry seedlings growing in non-sterile substrate on its population in the rhizosphere and tissues. Samples were taken at 30 days after inoculation. Columns of each sampled zone with the same letter are significantly not different according to Tukey test (α = 0.05). Bars on the columns represent standard deviation of the mean (n = 9)

In post-transplant assays the density of endophytic population of Bs006 in the main root of cape gooseberry was negatively affected by the presence of Foph-Map5 in the rhizosphere, since the bacteria reached populations from 1 × 104 to 2.7 × 106 cfu.g−1 of tissue when it was applied in soil free of Foph-Map5, whereas in the presence of the pathogen the population of Bs006 ranged from 7.5 × 103 to 6.9 × 104 cfu.g−1. In soil free of Foph-Map5 the endophytic population of Bs006 was higher in the root crown (2.7 × 106 cfu.g−1), followed by the elongation zone (4.3 × 104 cfu.g−1), whereas in the root apex had the lowest density (1 × 104 cfu.g−1). In the presence of Foph-Map5 the density of the endophytic population of Bs006 was similar in the root crown and root apex (1.8 × 104 to 6.9 × 104 cfu.g−1), whereas in the elongation zone the population was lower (7.5 to 8.3 × 103 cfu-g−1).

Discussion

There is a need for rigorous demonstrations of the efficacy of biocontrol agents and to increase use of these products. Greenhouse efficacy tests and field demonstrations are the most persuasive methods to show the effectiveness of biopesticides and are key for adoption by farmers (Glare et al. 2012). In this context, previous evaluations of B. velezensis Bs006 showed high variability among experiments. However, there were methodological differences between studies such as the use of autoclaved soil, concentrations, times and volumes of application of Bs006, the culture media used for growing both Bs006 and Foph-Map5, and the period for disease evaluation. Due to this variability, the potential of Bs006 to control FW of cape gooseberry in vivo remained unclear. With the aim of generating a clear perspective about the biocontrol activity of B. velezensis Bs006, in this study we determined the effect of soil sterilization, the concentration of both Bs006 and Foph-Map5, and supernatant of Bs006 on the efficacy of biocontrol against FW. Considering that in the absence of pathogenic inoculum Bs006 has shown consistent plant growth promoting activity, we also tested the influence of the presence of Foph in the soil on plant growth promoting activity of Bs006.

An interesting finding was the negative effect of soil sterilization on the biocontrol activity of B. velezensis Bs006. Sterilization of soil was used in this study since soil disinfection by solarization or fumigation of the portion of soil extracted to each planting site is a method that growers could use as a preventive measure against soil-borne phytopathogens before transplanting cape gooseberry. We disinfected the soil by autoclave to eliminate populations of microorganisms and with the aim to determine the influence of the native microflora on Bs006 biocontrol activity. Soil disinfection can cause chemical, physical and biological changes, which can positively or negatively affect the growth of plants (Gamliel and Katan 1991). Disinfection of soil by autoclaving is one of the most effective methods to reduce the microbial biomass in soil (Razavi darbar and Lakzian 2007). We analyzed the cultivable populations of bacteria and fungi in soil before and after autoclaving and a significant reduction of microorganisms in autoclaved soil was observed. Population of cultivable bacteria and fungi in natural soil (non-autoclaved) were found at 1.4 × 106 and 1.1 × 104 cfu.g−1 of soil, respectively. While population of bacteria were found <10 cfu.g−1 and fungi were not detected in autoclaved soil.

Although we did not compare the chemical analysis of natural and autoclaved soil used in this study, we have analyzed other samples of the same andosol. We have observed that pH of autoclaved soil decreases slightly (from 5.78 to 5.45) and the electrical conductivity (EC) increases significantly (from 2.46 to 4.68). Other significant changes after autoclaving the soil were the decrease of available sulfur and the increase of available manganese concentration (Supplementary material Table S2). However, cultivated cape gooseberry in autoclaved soil has not shown nutritional deficiencies or toxicities compared to plants cultivated in non-autoclaved soil in our experimental conditions. We have also determined that the growth of Bs006 is not affected by media at pH from 5 to 9. This bacterium tolerates high concentrations of sodium (10% NaCl), sulfur (2.5% CaSO4), calcium (5% CaCl2), iron (10 mM FeCl3) and aluminum (5 mM Al3(SO4)3) in the culture media (Supplementary material Fig. S3). Similarly, F. oxysporum f. sp. physali Map5 is able to grow at pH from 4 to 9 with an optimum value at pH 7. This strain tolerates high concentrations of sodium (10% NaCl), sulfur (10% CaSO4), aluminum (10 mM Al3(SO4)3) and calcium (10% CaCO3) in the culture medium. However, its growth is affected by concentrations of NaCl and CaSO4 above 1% (Supplementary material Fig. S4). Since concentrations of the mentioned elements are higher than the concentrations present in the soil, it can be assumed that chemical changes in the autoclaved soil did not negatively affect the survival of Bs006 or stimulate the growth of Map5. Since chemical changes in autoclaved soil did not affect the activity of Bs006 and Foph-Map5, the reduction in microorganism populations in the soil could be the main factor that favored the faster development of vascular wilting in cape gooseberry plants grown in autoclaved soil.

Thus, sterile soil may provide less competition for growth of F. oxysporum f. sp. physali in the rhizosphere and increase contact with the roots of the host. It is also possible that the native microflora plays a synergistic role with Bs006, to reduce the infections of Foph-Map5 in the roots. It could exert an effect on the pathogen and on natural microbial population that is changing because of the Bacillus introduction. A change in the native population towards more biocontrol activity including induced resistance by this population was demonstrated to take place when Trichoderma BCA was used in soil (Okon Levy et al. 2015). Our result agrees with Abawi and Lorbeer (1972), who showed that biotic factors like the presence of the native microflora and inoculum density of the pathogen determined the potential for the disease development. The authors showed that the germination of conidia and growth of F. oxysporum f. sp. cepae and the incidence of the disease in onion seedlings were higher in sterile soil compared to non-sterile soil. They also found that a low concentration of the pathogen (100 propagules.g−1 of soil) in sterile soil caused high level of the disease (76%) whereas a concentration of inoculum 1000 times higher was needed to cause the same level of the disease in non-sterile soil. The population of F. oxysporum conidia in natural soil can suffer a significant reduction due to lysis, or to a lesser extent, the formation of chlamydospores.

Since 1977, the risk of using disinfected soil for the production of tomato has been known, owing to strong epidemics caused by recontamination and fast colonization of the soil by aerial inoculum of microconidia of F. oxysporum f. sp. lycopersici (Rowe et al. 1977). The present study showed higher level of the disease in sterile soil inoculated with microconidia of Foph-Map5 than in non-sterile soil. Competitive advantages for incoming F. oxysporum f. sp. radicis-lycopersici provided by the absence of indigenous microflora was also demonstrated by Kamilova et al. (2006). Additionally, our results show that F. oxysporum f. sp. physali in sterile soil conditions also reduce the opportunities of biocontrol by B. velezensis Bs006.

Other studies have shown a clear relationship between the efficacy of plant disease control and the dose of the biological control agent applied to the rhizosphere (Smith et al. 1997; Larkin and Fravel 1999; Bressan and Fontes 2008). This is a particularly important aspect since it is directly related to the economic viability for implementation of a biopesticide. Nonetheless, few works have studied the development of the disease in response to different combinations between densities of the biocontrol agent and the pathogen. As far as we know, this is the first work studying the dose-response relationship in the system B. velezensis - Fusarium wilt disease. Our results differ from those documented by Bressan and Fontes (2008) which describe a significant reduction of the disease caused by F. moniliforme in corn under high and low doses of Streptomyces spp. against both high and low concentrations of the pathogen. In the first stage of the present work, it was surprisingly noticed that Bs006 only reduced disease severity in the combination of Bs006 (1 × 108 cfu.mL−1) – Foph-Map5 (1 × 104 cfu.g−1) but not at the highest dose tested (1 × 109 cfu.mL−1). Based on this result, we evaluated the effect of lower doses of Bs006 (1 × 106 and 1 × 107 cfu.mL−1) and observed that Bs006 had no significant effects on the disease under high pressure of Foph-Map5 (1 × 105 and 1 × 106 cfu.g−1). However, under regular density of pathogen population in soil (1 × 102 to 1 × 104 cfu.g−1) (González and Barrero 2011), low doses of Bs006 (1 × 106 cfu.mL−1 and 1 × 107 cfu.mL−1) showed significant effects of biocontrol (Fig. 4).

It is well known that members of the operational group B. amyloliquefaciens synthesize CLPs and polyketides (PKs) which function as antibiotics with antifungal and antibacterial activity, respectively (Chen et al. 2007). It has already been shown that Bs006 produces compounds of the three families of known CLPs, iturins, surfactins and fengycins as well as PKs in liquid media (Moreno-Velandia et al. 2016). Iturins and fengycins have been shown to have direct negative effects on plant pathogens (Malfanova et al. 2012; Cawoy et al. 2015) whereas surfactins cause an indirect effect through the stimulation of defense responses in the host plant (Ongena et al. 2007; Pertot et al. 2013; Cawoy et al. 2014). There are several possible reasons why higher doses of biocontrol treatment were not found to be more effective in this study. Firstly, a high dose of biocontrol treatment (diluted Bs006-liquid culture) could be associated with high concentration of CLPs leading to a side effect in the plant, thus facilitating the entry of Foph-Map5. Alternately, considering the direct effects of the CLPs and PKs against fungi and bacteria (Ongena and Jacques 2008; Chen et al. 2009), its application could have a soil disinfectant effect whose impact increases with higher doses of biocontrol treatment. In this case, Foph-Map5 microconidia that were not affected by the treatment, may have had the opportunity to quickly colonize the rhizosphere and penetrate the host due to low competition. Additionally, if the cells of the BCA must to be close to, or in contact with the pathogen to cause damage, 30 mL of biological treatment may not be enough to uniformly cover all the substrate, where Foph-Map5 was, which was suggested when different volumes of Bs006-cells were tested. However, applying high volumes of Bs006-supernatant at a concentration of 10%, the antifungal substances produced by Bs006 did not completely inhibit the ability of Foph-Map5 to cause disease and the observed effect of high volumes of Bs006-cells was inhibited in the treatment of Bs006 and supernatant mix. As such, a higher concentration of the active substances may be necessary to cause significant damage to the pathogen. It is also possible that Foph-Map5 presents tolerance to these compounds or that these substances caused a fungistatic but not fungicidal effect in Foph-Map5. These are additional aspects of the interactions between Bs006 and Foph that need to be studied.

Our results allow us to discard that high concentrations of bacterial cells (without supernatant) favor the development of vascular wilt of cape gooseberry caused by Foph-Map5. We showed that high doses of the culture supernatant applied to the rhizosphere was the cause of the mentioned phenomenon. Reasons behind the negative effect caused by high concentrations of supernatant remain unknown. However, phytotoxic effect can be discarded since biocontrol treatment (diluted liquid culture of Bs006) applied at 1 × 109 cfu.mL−1 in previous studies, did not cause adverse reactions in plants grown in soil free of Foph, but rather, has shown plant growth promoting effects (Díaz et al. 2013). In that case the biocontrol treatment contained high concentration of supernatant since the final average concentration of Bs006 cells after 48 h grown in LB broth is 1,6 × 109 cfu.mL−1. On the other hand, based on the findings of Du et al. (2017) who reported the elicitation of resistance genes by Paenibacillus polymyxa NSY50 in cucumber root during the early stages of interaction with F. oxysporum f. sp. cucumerinum and reduced expression as the disease developed, thus it is possible that the relationship between concentration of elicitors such a CLPs in Bs006-supernatant and the expression of the defense-related genes in the host could have an important role in development of FW of cape gooseberry.

Although it is a poorly explored area, it has already been shown that the effects of beneficial microorganisms on plant growth or against plant pathogens is dependent on the dose of the active substance produced by beneficial microorganisms, and additionally, that the most effective dose may be crop specific (Singh et al. 2016). This is an area that requires further study given that it represents one of the possible sources of variation in results of biological control. Since there may be an optimal dose of active compounds produced by microbes, there may also be a dose that elicits adverse results for the crop. This phenomenon was described recently for Trichoderma asperellum BHUT8, which when was applied in high doses, it caused growth inhibition of some vegetable species (Singh et al. 2016). The secondary metabolites produced by biological control agents can promote plant growth or induce resistance in the host at low concentrations but applied at high doses, may inhibit plant growth (Vinale et al. 2008; Cai et al. 2013; Contreras-Cornejo et al. 2016). Recently, Shi et al. (2016) described that the growth inhibition of Arabidopsis roots was induced by Trichokonin VI (peptaibol) produced by Trichoderma longibrachiatum SMF2.

In the absence of pathogenic inoculum, this study demonstrates the potential of Bs006 as a plant growth promoter. However, few studies have reported the effect of the presence of plant pathogens on the plant growth promoting activity. The fact that Bs006 has been isolated from endophytic compartments within plant tissue after introduction in the soil, may suggest that the microorganism is competent in the rhizosphere. We observed that the presence of Foph-Map5 influenced the biocontrol activity, the plant growth promoting activity of Bs006 as well as the endophytic population of Bs006, which suggests that this pathogen can affect the expression of biocontrol, plant growth promoting and colonization traits in the bacteria.

The severity of the epidemics of vascular wilt of carnation are governed mainly by the interaction between various factors such as the host (type and degree of resistance of the crop), the pathogen (race, pathogenicity, virulence and initial concentration of inoculum) and the environment (intensity of solar radiation, photoperiod, temperature and growth substrate) (Ben-Yephet and Shtienberg 1997). In the current work we have addressed aspects related to the pathogen (inoculum concentration) and the environment (sterility of substrate) that affects the development of the disease but at the same time we could observe how these aspects also affect the biocontrol activity of B. velezensis Bs006. There is a high interest to determine the factors that affect the biocontrol activity of biological control agents, with the aim to design strategies to increase its activity but, works developed in this topic still are scarce.

To date there are no varieties of cape gooseberry resistant to Foph, although there is a wide number of accessions of plant germplasm that could be used in plant breeding programs (Osorio-Guarín et al. 2016) and several of these show varying degrees of resistance (Rodríguez 2013). From an integrated disease management point of view, it would be interesting to study the development of the disease in response to the interaction of these accessions with Bs006. Furthermore, there is also many pathotypes of Foph associated to cape gooseberry and it would be valuable to study the interaction of Bs006 with these isolates as well. Foph-Map5 is the most virulent isolate from cape gooseberry which may limit efficacy and increase the variability of the biocontrol activity of Bs006.

In summary, this work aimed to elucidate the role of some biotic factors that affect the biocontrol activity of Bs006 against Fusarium wilt of cape gooseberry. The results may suggest that loss of native microflora by soil sterilization practices can reduce the efficacy of Bs006 and explains, in part, the variability observed in previous experiments. The densities of the antagonist as well as the pathogen concentration also constitute biotic factors that influence the activity of Bs006 against FW. Our results have practical implications that are important in the design and implementation of control strategies based on B. velezensis Bs006. However, further research is necessary to determine the real impact of supernatant on soil microflora. The risk of favor the pathogen colonization by reduced competence of indigenous microorganisms caused by antimicrobial effect of biofertilizers or biofungicides containing crude supernatant is an important issue to be considered in bioproducts development. Complementary strategies to favor the establishment and activity of biological control agents in the rhizosphere also should be studied.