Skip to main content
Log in

Pneumatic hammer characteristics of the aerostatic thrust bearing with central orifice and pressure-equalizing groove

  • Original Paper
  • Published:
Nonlinear Dynamics Aims and scope Submit manuscript

Abstract

The introduction of central orifice and central pressure-equalizing groove (PEG) greatly improves the load capacity of aerostatic thrust bearing. However, it is also easier to cause pneumatic hammer vibration which will degrade the bearing performance and requires to be studied urgently. In this paper, a dynamic model is developed to investigate this problem by coupling the bearing dynamic equation and the transient gas film Reynolds equation which is reduced by Galerkin weighted residual method and discretized through finite element method. The flexible sensor is creatively applied to measure the aerostatic force and gas film pressure distribution, which help verify the model correctness. The mechanism of pneumatic hammer is revealed by analyzing the molecular kinetic energy and the phase difference between variations of gas film thickness and aerostatic force. The characteristics of pneumatic hammer are analyzed under different structural parameters and supply pressures. The results indicate the pneumatic hammer vibration tends to happen when the mass and supply pressure are greater than the corresponding critical values.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Fig. 27
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
Fig. 34
Fig. 35

Similar content being viewed by others

Data availability

The authors declare that the manuscript has no associated data.

Abbreviations

\(\rho\) :

Gas density (kg/m3)

\(h\) :

Film thickness (m)

\(t\) :

Time (s)

\(v_{r}\) :

Radial velocity

\(v_{\theta }\) :

Circumferential velocity

\(p\) :

Pressure (Pa)

\(A_{b}\) :

Bearing area

\(h_{0}\) :

The reference value of film thickness

\(\tilde{v}\) :

Flow rate of gas flowing into orifice (m/s)

\(p_{a}\) :

Atmospheric pressure (Pa)

\(\rho_{a}\) :

Atmospheric density (kg/m3)

\(p_{dj}\) :

J-th orifice pressure

\(n\) :

Symmetric boundary normal

\(r_{0}\) :

The reference radius is r2

\(p_{0}\) :

Supply pressure (Pa)

\(M_{G}\) :

Mass

\(f\) :

Normalized pressure squared value

\(\eta\) :

Kinematic viscosity coefficient of gas

References

  1. Powell, J.W.: Review of progress in gas lubrication. Rev. Phys. Technol. 1, 96–129 (1970)

    Article  Google Scholar 

  2. Grossman, R.L.: Application of flow and stability theory to the design of externally pressurized spherical gas bearings. Trans. ASME J. Basic Eng. 85, 495–502 (1963)

    Article  Google Scholar 

  3. Aoyama T, Kakinuma Y, Kobayashi Y. (2006) Numerical and experimental analysis for the small vibration of aerostatic guideways. CIRP Ann. Manuf. Technol. 55(l): 419–422

  4. Powell, J.W.: Design of Aerostatic Bearings, pp. 15–16. Machinery Publishing, Brighton (1970)

    Google Scholar 

  5. Gao, Q., Chen, W., Lu, L., Huo, D., Cheng, K.: Aerostatic bearings design and analysis with the application to precision engineering: state-of-the-art and future perspectives. Tribol. Int. 135, 1–17 (2019)

    Article  Google Scholar 

  6. Mori, H., Mori, A.: Stabilizing element for externally pressurized gas-bearing (1st report, Stabilizing element attached to bearing recess). Trans. Jpn. Soc. Mech. Eng. 32(244), 1877–1882 (1966)

    Article  Google Scholar 

  7. Licht L.: Self-excited vibrations of an air-lubricated thrust bearing. Trans ASME1958:411–4.

  8. Mori, H., Mori, A.: Stabilizing element for externally pressurized gas-bearing: 3rd report, a study of the dynamic characteristics. Trans. Jpn. Soc. Mech. Eng. 33(256), 2065–2072 (1967)

    Article  Google Scholar 

  9. Mohamed, F., Tian, Y., Bonis, M.: Prediction of the stability of air thrust bearings by numerical analytical and experimental methods. Wear 198, 1–6 (1996)

    Article  Google Scholar 

  10. Du, J.J., Liu, T., et al.: Study of self-excited vibration for externally pressurized gas thrust bearing with circumferential groove. Lubric. Eng. 35(1), 9–12 (2010)

    Google Scholar 

  11. Lund, J.W.: A theoretical analysis of whirl instability and pneumatic hammer for a rigid rotor in pressurized gas journal bearings. J. Lubric. Technol. 89(2), 154–165 (1967)

    Article  Google Scholar 

  12. Hailong, C., et al.: Numerical analysis of the dynamic performance of aerostatic thrust bearings with different restrictors. Proc IME J. J. Eng. Tribol. 233(3), 406–423 (2019)

    Article  Google Scholar 

  13. Xue-Dong, C., Jin-Cheng, Z., Chen, H.: Dynamic characteristics of ultra-precision aerostatic bearings. Adv. Manuf. 1(1), 82–86 (2013)

    Article  Google Scholar 

  14. Chen, M.F., Lin, Y.T.: Static behavior and dynamic stability analysis of grooved rectangular aerostatic thrust bearings by modified resistance network method. Tribol. Int. 35(5), 329–338 (2002)

    Article  Google Scholar 

  15. Chen, M.F., Lin, Y.T.: Dynamic analysis of the X-shaped groove aerostatic bearings with disk-spring compensator. JSME Int. J. – Ser. C Mech. Syst. Mech. Elem. Manuf. 45(2), 492–501 (2002)

    Article  Google Scholar 

  16. Kong, Z.K., Tao, J.Z.: Pneumatic hammer in aerostatic thrust bearings with single orifice compensation. Proc SPIE (2013) 8759

  17. Rishi, T., Zhang, Y.N.: Effect of orifice characteristics on self-excited vibration suppression of air bearing table. Opt. Precis. Eng. 6(5), 33–38 (1998)

    Google Scholar 

  18. Talukder, H.M., Stowell, T.B.: Pneumatic hammer in an externally pressurized orifice compensated air journal bearing. Tribol. Int. 36, 585–591 (2003)

    Article  Google Scholar 

  19. Kong, Z.K., Tao, J.Z., et al.: Experimental study on pneumatic hammer of aerostatic bearings with supply holes. Lubric. Eng. 38(7), 66–70 (2013)

    Google Scholar 

  20. Ye, Y.X., Chen, X.D., Hu, Y.T., et al.: Effects of recess shapes on pneumatic hammering in aerostatic bearings. Proc. IME J J. Eng. Tribo.l 224(3), 231–237 (2010)

    Article  Google Scholar 

  21. Mizumoto, H., Arii, S., Kami, Y., et al.: Active inherent restrictor for air-bearing spindle. Precis. Eng. 19(2), 141–147 (1996)

    Article  Google Scholar 

  22. Li, Y., Ding, H.: Influences of the geometrical parameters of aerostatic thrust bearing with pocketed orifice-type restrictor on its performance. Tribol. Int. 40(7), 1120–1126 (2007)

    Article  Google Scholar 

  23. Wei, Ma., et al.: Improving the pneumatic hammer stability of aerostatic thrust bearing with recess using damping orifices. Tribol. Int. 103, 281–288 (2016)

    Article  Google Scholar 

  24. Bassani, R., Ciulli, E., Forte, P.J.: Pneumatic stability of the integral aerostatic bearing: comparison with other types of bearing. Tribol. Int. 22, 363–374 (1989)

    Article  Google Scholar 

  25. Colombo, F., Lentini, L., Raparelli, T., Trivella, A., Viktorov, V.: Dynamic characterisation of rectangular aerostatic pads with multiple inherent orifices. Tribol. Lett. 66, 1–13 (2018)

    Article  Google Scholar 

  26. Zhang, J., Han, D., Xie, Z., Huang, C., Rao, Z., Song, M., et al.: Nonlinear behaviors analysis of high-speed rotor system supported by aerostatic bearings. Tribol. Int. 170, 107111 (2022)

    Article  Google Scholar 

  27. Deb, R.K., Khan, I.A.: Numerical simulation of aerostatic bearing stiffness, damping and critical frequency properties using linear stability analysis. J. Inst. Eng. (India) Ser. C 101, 571–578 (2020)

    Article  Google Scholar 

  28. Mallisetty, P.K., Samanta, P., Murmu, N.: Nonlinear transient analysis of rigid rotor mounted on externally pressurized double-layered porous gas journal bearings accounting velocity slip. J. Braz. Soc. Mech. Sci. Eng. 42, 1–12 (2020)

    Article  Google Scholar 

  29. Zheng, Y., Yang, G., Cui, H., Hou, Y.: Pneumatic stability analysis of single-pad aerostatic thrust bearing with pocketed orifice. Proc. Inst. Mech. Eng. Part J J. Eng. Tribol. 234, 1857–1866 (2020)

    Article  Google Scholar 

  30. Zhuang, H., Ding, J., Chen, P., Chang, Y., Zeng, X., Yang, H., et al.: Effect of surface waviness on the performances of an aerostatic thrust bearing with orifice-type restrictor. Int. J. Precis. Eng. Manuf. 22, 1735–1759 (2021)

    Article  Google Scholar 

  31. Dal, A., Karaçay, T.: Pneumatic hammer instability in the aerostatic journal bearing–rotor system: a theoretical and experimental analyses. Proc. Inst. Mech. Eng. Part J J. Eng. Tribol. 235, 524–543 (2021)

    Article  Google Scholar 

  32. San Andrés, L., Yang, J., Devitt, A.: On tilting pad carbon-graphite porous journal bearings: measurements of imbalance response and comparison to predictions of bearing performance and system dynamic response. Tribol. Trans. 64, 981–995 (2021)

    Article  Google Scholar 

  33. Zhang, K., Feng, K., Li, W., Song, L.: Nonlinear dynamic analysis of a rotor-porous air journal bearing system with O-rings mounted. Nonlinear Dyn. 107, 559–586 (2022)

    Article  Google Scholar 

Download references

Funding

This study was funded by National Natural Science Foundation of China (Grant No. U2141210), the Open Project Program of Tianjin Key Laboratory of Microgravity and Hypogravity Environment Simulation Technology (Grant No. WDZL202002), National Natural Science Foundation of China (Grant No. 52005126) and the Shenzhen Science and Technology Innovation Foundation (Grant No. JSGG20200701095002004).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Changlin Li or Jianjun Du.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wu, Y., Li, C., Du, J. et al. Pneumatic hammer characteristics of the aerostatic thrust bearing with central orifice and pressure-equalizing groove. Nonlinear Dyn 111, 2161–2182 (2023). https://doi.org/10.1007/s11071-022-07935-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11071-022-07935-0

Keywords

Navigation