Abstract
A novel B4C–SiC composite aerogel is synthesized using nano boron carbide suspension, 3-aminopropyltriethoxysilane (APTES), and resorcinol–formaldehyde (RF) as precursors through the sol–gel route and carbothermal reduction process. The effects of different B/Si molar ratios and calcination temperatures on the physical chemistry properties of B4C–SiC composite aerogels are investigated. The addition of the B4C phase is beneficial for improving the comprehensive properties of composite aerogel. The results show that the compressive strength of B4C–SiC composite aerogel is as high as 3.05 MPa. The specific surface area can reach 692.81 m2/g, which ensures that it has a thermal insulation capacity under elevated temperatures. After heat-treated at 1650 °C for 3 h, the thermal conductivity of carbon fiber mat reinforced composite aerogel is 0.058 W/m K (25 °C). This composite aerogel material has great application prospects in the field of high temperature insulation.
Similar content being viewed by others
References
R. Baetens, B.P. Jelle, A. Gustavsen, Aerogel insulation for building applications: a state-of-the-art review. Energ. Buildings 43(4), 761–769 (2011)
Y. Zhao, K. Zhong, W. Liu, S. Cui, Y. Zhong, S. Jiang, Preparation and oil adsorption properties of hydrophobic microcrystalline cellulose aerogel. Cellulose 27, 7663–7675 (2020)
Y. Li, J. Wu, X. Wu, H. Suo, X. Shen, S. Cui, Synthesis of bulk BaTiO3 aerogel and characterization of photocatalytic properties. J. Sol-Gel Sci. Technol. 90(2), 313–322 (2019)
H. Hu, Z. Zhao, W. Wan, Y. Gogotsi, J. Qiu, Ultralight and highly compressible graphene aerogels. Adv. Mater. 25(15), 2219–2223 (2013)
R. Zhang, C. Ye, B. Wang, Novel Al2O3-SiO2 aerogel/porous zirconia composite with ultra-low thermal conductivity. J. Porous Mater. 25(1), 171–178 (2018)
M. McEntee, W.O. Gordon, A. Balboa, D.J. Delia, C.L. Pitman, A.M. Pennington, D.R. Rolison, J.J. Pietron, P.A. DeSario, Mesoporous copper nanoparticle/TiO2 aerogels for room-temperature hydrolytic decomposition of the chemical warfare simulant dimethyl methylphosphonate. Acs Appl. Nano Mater. 3(4), 3503–3512 (2020)
Z.G. Wu, Y.X. Zhao, D.S. Liu, The synthesis and characterization of mesoporous silica-zirconia aerogels. Micropor. Mesopor. Mater. 68(1–3), 127–132 (2004)
X. Wu, G. Shao, S. Cui, L. Wang, X. Shen, Synthesis of a novel Al2O3-SiO2 composite aerogel with high specific surface area at elevated temperatures using inexpensive inorganic salt of aluminum. Ceram. Int. 42(1), 874–882 (2016)
A. Lamy-Mendes, R.F. Silva, L. Duraes, Advances in carbon nanostructure-silica aerogel composites: a review. J. Mater. Chem. A 6(4), 1340–1369 (2018)
X.D. Wu, Y. Zhong, Y. Kong, G.F. Shao, S. Cui, L. Wang, J. Jiao, X.D. Shen, Preparation and characterization of C/Al-2 O-3 composite aerogel with high compressive strength and low thermal conductivity. J. Porous Mater. 22(5), 1235–1243 (2015)
M.A. Worsley, J.D. Kuntz, J.H. Satcher Jr., T.F. Baumann, Synthesis and characterization of monolithic, high surface area SiO2/C and SiC/C composites. J. Mater. Chem. 20(23), 4840–4844 (2010)
N. Leventis, A. Sadekar, N. Chandrasekaran, C. Sotiriou-Leventis, Click synthesis of monolithic silicon carbide aerogels from polyacrylonitrile-coated 3D silica networks. Chem. Mater. 22(9), 2790–2803 (2010)
K. Chen, Z. Bao, A. Du, X. Zhu, G. Wu, J. Shen, B. Zhou, Synthesis of resorcinol-formaldehyde/silica composite aerogels and their low-temperature conversion to mesoporous silicon carbide. Micropor. Mesopor. Mater. 149(1), 16–24 (2012)
Y. Kong, Y. Zhong, X. Shen, L. Gu, S. Cui, M. Yang, Synthesis of monolithic mesoporous silicon carbide from resorcinol-formaldehyde/silica composites. Mater. Lett. 99, 108–110 (2013)
X. Wu, G. Shao, X. Shen, S. Cui, X. Chen, Evolution of the novel C/SiO2/SiC ternary aerogel with high specific surface area and improved oxidation resistance. Chem. Eng. J. 330, 1022–1034 (2017)
R. Naslain, A. Guette, F. Rebillat, R. Pailler, F. Langlais, X. Bourrat, Boron-bearing species in ceramic matrix composites for long-term aerospace applications. J. Solid State Chem. 177(2), 449–456 (2004)
Y. Zhang, B. Yang, J. Fan, L. Ma, A mechanically synthesized SiO2-Fe metal matrix composite for effective dechlorination of aqueous 2-chlorophenol: the optimum of the preparation conditions. RSC Adv. 6(80), 76867–76873 (2016)
X.G. Huang, C. Yin, H.Q. Ru, S.M. Zhao, Y.J. Deng, Y.J. Guo, S. Liu, Hypervelocity impact damage behavior of B4C/Al composite for MMOD shielding application. Mater. Des. 186, 108323 (2020)
A.K. Suri, C. Subramanian, J.K. Sonber, T.S.R.C. Murthy, Synthesis and consolidation of boron carbide: a review. Int. Mater. Rev. 55(1), 4–40 (2010)
X.U. Lin, P.D. Ownby, Pressureless sintering of B4C whisker reinforced Al2O3 matrix composites. J. Mater. Sci. 35(2), 411–418 (2000)
M. Gao, H. Kang, Z. Chen, E. Guo, Y. Fu, Y. Xu, T. Wang, Enhanced strength-ductility synergy in a boron carbide reinforced aluminum matrix composite at 77 K. J. Alloys Comp. 818, 153310 (2020)
S. Song, Z. Gao, B. Lu, C. Bao, B. Zheng, Effect of boron carbide on the liquid silicon infiltration and performance enhancement of reaction-bonded silicon carbide composites. Mater. Res. Exp. 6(9), 095612 (2019)
S. Zhang, J. Feng, J. Feng, Y. Jiang, F. Ding, Carbon aerogels by pyrolysis of TEMPO-oxidized cellulose. Appl. Surf. Sci. 440, 873–879 (2018)
X. Ye, Z. Chen, S. Ai, J. Zhang, B. Hou, Q. Zhou, F. Wang, H. Liu, S. Cui, Mechanical and thermal properties of reticulated SiC aerogel composite prepared by template method. J. Compos. Mater. 53(28–30), 4117–4124 (2019)
Acknowledgements
This work was financially supported by the Key Research and Development Project of Jiangsu Province (BE2019734, BE2017151, BE2016171), the Major Program of Natural Science Fund in Colleges and Universities of Jiangsu Province (15KJA430005), the Program of Science and Technology of Suqian City (M201704, H201801, H201803), the National Natural Science Foundation of China (51702156, 81471183), the Program for Changjiang Scholars and Innovative Research Team in University (IRT_15R35), the Priority Academic Program Development of Jiangsu Higher Education Institutions and the Brand Major Program Development of Jiangsu Higher Education Institutions (PPZY2015B128). China Scholarship Council under Grant (No. 201908320194), the General Program of Natural Science Fund in Colleges and Universities of Jiangsu Province (19KJB430023), Science and technology innovation project for overseas of Nanjing City, Postdoctoral Science Foundation of Jiangsu Province (2019K005), the China Scholarship Council under Grant (No. 201908320194, No. 201908320195), China Postdoctoral Science Foundation (2019M661781, 2020M671457). Any opinions, findings, and conclusions or recommendations expressed in this paper are those of the authors and do not necessarily reflect the views of these programs.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
We declare that no conflict of interest exists in the submission of this manuscript.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Wang, W., Zhao, Y., Yan, W. et al. Preparation of the novel B4C–SiC composite aerogel with high compressive strength and low thermal conductivity. J Porous Mater 28, 703–710 (2021). https://doi.org/10.1007/s10934-020-01024-6
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10934-020-01024-6