Skip to main content
Log in

High-temperature characteristics and electrical properties of CrN-coated and Mn/Cu/CrN-coated 430 stainless steel for solid oxide fuel cell metal interconnects

  • Published:
Journal of Materials Science: Materials in Electronics Aims and scope Submit manuscript

Abstract

To limit the growth of oxides with low electrical conductivity and to suppress the inter-diffusion of elements between coating and substrate, an additional CrN sublayer is pre-deposited by arc ion plating. The Mn/Cu layers are electrodeposited in an aqueous solution. The results show that the CrN layer is about 2 µm and decomposes rapidly at 750 °C, and only Cr2N and Cr2O3 are detected after 1 h. The inner layer of Cr2N is not entirely decomposed after 100 h, and little Fe from the substrate diffuses into the CrN layer. When Mn/Cu-coated 430 stainless steel (SS) oxidized for 10 h, a mass of Fe-rich oxides are found in the oxide layer. For Mn/Cu/CrN-coated 430 SS, Cr2O3 and Cr2N bilayer structure and an internal oxidation zone containing some gaseous nitrogen are found near the interface. After oxidation for 10 h, area-specific resistance (ASR) of Mn/Cu-coated 430 SS is the smallest among the three oxide coatings. The ASR of the CrN layer and Mn/Cu/CrN layer oxidized for 10 h is very high. After 100 h, a part of Cr2N is oxidized into the Cr2O3 layer, and the ASR of the CrN layer decreases.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

Data availability

The datasets generated during and/or analyzed during the current study are available from the corresponding author on reasonable request.

References

  1. C. Jia, Y.H. Wang, S. Molin, Y.L. Zhang, M. Chen, M.F. Han, High temperature oxidation behavior of SUS430 SOFC interconnects with Mn-Co spinel coating in air. J. Alloy. Compd. 787, 1327–1335 (2019)

    Article  CAS  Google Scholar 

  2. F.P. Cheng, J.C. Sun, Fabrication of a double-layered Co-Mn-O spinel coating on stainless steel via the double glow plasma alloying process and peroxidation treatment as SOFC interconnect. Int. J. Hydrog. Energy 44, 18415–18424 (2019)

    Article  CAS  Google Scholar 

  3. L.L. Yang, M.H. Chen, J.L. Wang, Y.X. Qiao, P.Y. Guo, S.L. Zhu, F.H. Wang, Microstructure and composition evolution of a single-crystal superalloy caused by elements interdiffusion with an overlay NiCrAlY coating on oxidation. J. Mater. Sci. Technol. 45, 49–58 (2020)

    Article  Google Scholar 

  4. Y.B. Lai, P.Y. Guo, Y. Shao, P.J. Tang, J.F. Zhang, Formation and performances of spinel reaction layers on Co-40Mn coatings under an oxygen pressure of 105 Pa for solid oxide fuel cell interconnect application. Vacuum 130, 14–24 (2016)

    Article  CAS  Google Scholar 

  5. Y.Z. Hu, Y.T. Su, C.X. Li, C.J. Li, G.J. Yang, Dense Mn1.5Co1.5O4 coatings with excellent long-term stability and electrical performance under the SOFC cathode environment. Appl. Surf. Sci. 499, 143726 (2020)

    Article  CAS  Google Scholar 

  6. Z.J. Shen, J. Rong, X.H. Yua, MnxCo3-xO4 spinel coatings: Controlled synthesis and high temperature oxidation resistance behavior. Ceram. Int. 46, 5821–5827 (2020)

    Article  CAS  Google Scholar 

  7. L.C. Zhang, L.Y. Chen, L. Wang, Surface modification of titanium and titanium alloys: Technologies, developments and future interests. Adv. Eng. Mater. 22, 1901258 (2020)

    Article  CAS  Google Scholar 

  8. D.P. Wang, H.T. Zhang, P.Y. Guo, B.A. Sun, Y.X. Wang, Nanoscale periodic distribution of energy dissipation at the shear band plane in a Zr-based metallic glass. Scripta Mater. 197, 113784 (2021)

    Article  CAS  Google Scholar 

  9. A.G. Sabato, S. Molin, H. Javed, E. Zanchi, A.R. Boccaccini, F. Smeacetto, In-situ Cu-doped MnCo-spinel coatings for solid oxide cell interconnects processed by electrophoretic deposition. Ceram. Int. 45, 19148–19157 (2019)

    Article  CAS  Google Scholar 

  10. M. Bednarz, S. Molin, M. Bobruk, M. Stygar, E. Długoń, M. Sitarz, T. Brylewski, High-temperature oxidation of the Crofer 22 H ferritic steel with Mn1.45Co1.45Fe0.1O4 and Mn1.5Co1.5O4 spinel coatings under thermal cycling conditions and its properties. Mater. Chem. Phys. 225, 227–238 (2019)

    Article  CAS  Google Scholar 

  11. E. Zanchi, S. Molin, A.G. Sabato, B. Talic, G. Cempura, A.R. Boccaccini, F. Smeacetto, Iron doped manganese cobaltite spinel coatings produced by electrophoretic co-deposition on interconnects for solid oxide cells: Microstructural and electrical characterization. J. Power Sources 455, 227910 (2020)

    Article  CAS  Google Scholar 

  12. G.Y. Chen, X.S. Xin, T. Luo, L.M. Liu, Y.C. Zhou, C. Yuan, C.C. Lin, Z.L. Zhan, S.R. Wang, Mn1.4Co1.4Cu0.2O4 spinel protective coating on ferritic stainless steels for solid oxide fuel cell interconnect applications. J. Power Sources 278, 230–234 (2015)

    Article  CAS  Google Scholar 

  13. Y.B. Lai, P.Y. Guo, Y. Shao, Y. Zhang, N. Liu, The role of Dy doping on oxidation behavior of Co-40Mn/Co coating for solid oxide fuel cell metal interconnects. J. Alloys Compd. 694, 383–393 (2017)

    Article  CAS  Google Scholar 

  14. N.V. Gavrilov, V.V. Ivanov, A.S. Kamenetskikh, A.V. Nikonov, Investigations of Mn-Co-O and Mn-Co-Y-O coatings deposited by the magnetron sputtering on ferritic stainless steels. Surf. Coat. Technol. 206, 1252–1258 (2011)

    Article  CAS  Google Scholar 

  15. H. Zhang, J.W. Wu, X.B. Liu, A. Baker, Studies on elements diffusion of Mn/Co coated ferritic stainless steel for solid oxide fuel cell interconnects application. Int. J. Hydrog. Energy 38, 5075–5083 (2013)

    Article  CAS  Google Scholar 

  16. C. Goebel, A.G. Fefekos, J.E. Svensson, J. Fefekos, Does the conductivity of interconnect coatings matter for solid oxide fuel cell applications. J. Power Sources 383, 110–114 (2018)

    Article  CAS  Google Scholar 

  17. S. Molin, A.G. Sabato, M. Bindi, P. Leone, G. Cempura, M. Salvo, S.C. Polo, A.R. Boccaccini, F. Smeacetto, Microstructural and electrical characterization of Mn-Co spinel protective coatings for solid oxide cell interconnects. J. Eur. Ceram. Soc. 37, 4781–4791 (2017)

    Article  CAS  Google Scholar 

  18. Y. Shao, P.Y. Guo, H. Sun, T.C. Zhou, J.T. Ding, K.X. Xu, Y.X. Wang, Y.X. Guo, D.P. Wang, X.H. Hou, Structure and properties of composite Ni-Co-Mn coatings on metal interconnects by electrodeposition. J. Alloys Compd. 811, 152006 (2019)

    Article  CAS  Google Scholar 

  19. P.Y. Guo, Y.B. Lai, Y. Shao, Y. Zhang, Y.X. Wang, Thermal growth Cu1.2Mn1.8O4 spinel coatings on metal interconnects for solid oxide fuel cell applications. Metals 7, 522–532 (2017)

    Article  CAS  Google Scholar 

  20. P.Y. Guo, H. Sun, Y. Shao, J.T. Ding, J.C. Li, M.R. Huang, S.Y. Mao, Y.X. Wang, J.F. Zhang, R.C. Long, X.H. Hou, The evolution of microstructure and electrical performance in doped Mn-Co and Cu-Mn oxide layers with the extended oxidation time. Corros. Sci. 170, 108738 (2020)

    Article  CAS  Google Scholar 

  21. Z.B. Qi, B. Liu, Z.T. Wu, F.P. Zhu, Z.C. Wang, C.H. Wu, A comparative study of the oxidation behavior of Cr2N and CrN coatings. Thin Solid Films 544, 515–520 (2013)

    Article  CAS  Google Scholar 

  22. D.B. Lee, S.K. Kim, Oxidation of nano-multilayered CrN/AlMgSiN thin films between 600 and 900°C in air. Thin Solid Films 531, 306–311 (2013)

    Article  CAS  Google Scholar 

  23. Y.Y. Chang, C.P. Chang, H.Y. Kao, High temperature oxidation resistance of multilayered AlxTi1-xN/CrN coatings. Thin Solid Films 519, 6716–6720 (2011)

    Article  CAS  Google Scholar 

  24. J.P. Manaud, A. Poulon, S. Gomez, Y.L. Petitcorps, A comparative study of CrN, ZrN, NbN and TaN layers as cobalt diffusion barriers for CVD diamond deposition on WC-Co tools. Surf. Coat. Technol. 202, 222–231 (2007)

    Article  CAS  Google Scholar 

  25. C.X. Wang, W. Chen, M.H. Chen, D.M. Chen, K. Yang, Corrosion behavior and elements interdiffusion between a Ni coating and GH3535 alloy with and without a CrN barrier in molten fluoride salts. J. Nucl. Mater. 514, 348–357 (2019)

    Article  CAS  Google Scholar 

  26. Y.X. Cheng, W. Wang, S.L. Zhu, L. Xin, F.H. Wang, Arc ion plated-Cr2O3 intermediate film as a diffusion barrier between NiCrAlY and γ-TiAl. Intermetallics 18, 736–739 (2010)

    Article  CAS  Google Scholar 

  27. Y. Shao, J.T. Ding, P.Y. Guo, W.X. Ou, S.Y. Mao, M.R. Huang, Z. He, D.P. Wang, L.L. Yang, P.J. Zhou, S.J. Chen, High temperature characteristics and phase compositions of Cu/Mn multilayers with the different average thickness prepared by electrodeposition. J. Alloys Compd. 871, 159439 (2021)

    Article  CAS  Google Scholar 

  28. M.M. Zhang, L. Xin, X.Y. Ding, S.L. Zhu, F.H. Wang, Effects Ti/TiAlN composite multilayer coatings on corrosion resistance of titanium alloy in solid NaCl-H2O-O2 at 600°C. J. Alloys Compd. 734, 307–317 (2018)

    Article  CAS  Google Scholar 

  29. R.S. Zhao, X. Ren, K. Wen, H. Liu, M.S. Huang, Z.J. Wang, Y.H. Deng, Multi-arc ion plating and DC magnetron sputtering integrated technique for high-performance Al C-co-doped δ-TiN quaternary films. Corros. Sci. 182, 109261 (2021)

    Article  CAS  Google Scholar 

  30. L.J. Wang, M.C. Wang, H. Chen, Corrosion mechanism investigation of TiAlN/CrN superlattice coating by multi-arc ion plating in 35 wt% NaCl solution. Surf. Coat. Technol. 391, 125660 (2020)

    Article  CAS  Google Scholar 

  31. Y.X. Wang, L.L. Guan, Z. He, S.P. Zhang, H. Singh, M.D. Hayat, C.Z. Yao, Influence of pretreatments on physicochemical properties of Ni-P coatings electrodeposited on aluminum alloy. Mater. Design 197, 109233 (2021)

    Article  CAS  Google Scholar 

  32. Z. He, S.P. Zhang, L. Yin, M.D. Hayat, P. Cao, Cu-TiO2 nanocomposite coatings prepared from sol-enhanced electrodeposition. Int. J. Mod. Phys. B 34(01n03), 2040038 (2020)

    Article  CAS  Google Scholar 

  33. B.S. Li, W.W. Zhang, Y.X. Huan, J. Dong, Synthesis and characterization of Ni–B/Al2O3 nanocomposite coating by electrodeposition using trimethylamine borane as boron precursor. Surf. Coat. Technol. 337, 186–197 (2018)

    Article  CAS  Google Scholar 

  34. Z.R. Nouri, M. Soltanieh, S. Rastegari, Applying the protective CuMn2O4 spinel coating on AISI-430 ferritic stainless steel used as solid oxide fuel cell interconnects. Surf. Coat. Technol. 334, 365–372 (2018)

    Article  CAS  Google Scholar 

  35. Y. Zhang, P.Y. Guo, Y. Shao, Y.B. Lai, J.Q. Zhang, Preparation and high-temperature performance of Co-10Mn and Co-40Mn alloy coatings for solid oxide fuel cell metal interconnects. J. Alloys Compd. 680, 685–693 (2016)

    Article  CAS  Google Scholar 

  36. P.Y. Guo, Y.B. Lai, Y. Shao, Y. Zhang, H. Sun, Y.X. Wang, Oxidation characteristics and electrical properties of doped Mn-Co spinel reaction layer for solid oxide fuel cell metal interconnects. Coatings 8, 42–53 (2018)

    Article  CAS  Google Scholar 

  37. S. Ford, R. Kartono, D.J. Young, Oxidation resistance of Pt-modified γ/γ′ Ni-Al at 1150 °C. Surf. Coat. Technol. 204, 2051–2054 (2010)

    Article  CAS  Google Scholar 

  38. J. Lin, B. Mishra, J.J. Moore, W.D. Sproul, A study of the oxidation behavior of CrN and CrAlN thin films in air using DSC and TGA analyses. Surf. Coat. Technol. 202, 3272–3283 (2008)

    Article  CAS  Google Scholar 

  39. D.J. Young, Oxidation of alloys II: internal oxidation, Chap. VI, in High Temperature Oxidation and Corrosion of Metals, vol. 1, (Elsevier Ltd, Amsterdam, 2008), pp. 247–314

    Chapter  Google Scholar 

  40. S.Y. Zhen, W. Sun, P.Q. Li, G.Z. Tang, D. Rooney, K.N. Sun, X.X. Ma, High performance cobalt-free Cu1.4Mn1.6O4 spinel oxide as an intermediate temperature solid oxide fuel cell cathode. J. Power Sources 315, 140–144 (2016)

    Article  CAS  Google Scholar 

  41. S. Joshi, A. Petric, Nickel substituted CuMn2O4 spinel coatings for solid oxide fuel cell interconnects. Int. J. Hydrog. Energy 42, 5584–5589 (2017)

    Article  CAS  Google Scholar 

  42. I. Batko, M. Batkova, F. Lofaj, Electrical resistivity of CrN thin films. Acta Phys. Pol. A 126, 415–416 (2014)

    Article  CAS  Google Scholar 

  43. N. Shaigan, W. Qu, D.G. Ivey, W.X. Chen, A review of recent progress in coatings, surface modifications and alloy developments for solid oxide fuel cell ferritic stainless steel interconnects. J. Power Sources 195, 1529–1542 (2010)

    Article  CAS  Google Scholar 

  44. K. Hedayati, Structural and magnetic characterization of electrodeposited Ni–Cu/Cu and Fe–Ni–Cu/Cu multilayer. Appl. Phys. A 118, 975–979 (2015)

    Article  CAS  Google Scholar 

  45. F. Gesmundo, P. Nanni, D.P. Whittle, High temperature oxidation of Mn-Co alloys. Corros. Sci. 19, 675–691 (1979)

    CAS  Google Scholar 

Download references

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (52001142, 51801077), Research Fund of Jiangsu University of Science and Technology (1624821607-5), and Open Foundation of Zhenjiang Key Laboratory for High Technology Research on Marine Functional Films (ZHZ2019012).

Author information

Authors and Affiliations

Authors

Contributions

YS, PYG and YXW: Writing the original draft and editing. SYM, WNC, and TY: Data curation, Test, and Methodology. LLY and YZL: Funding acquisition and review and editing.

Corresponding authors

Correspondence to P. Y. Guo, Y. X. Wang or Y. Z. Li.

Ethics declarations

Conflict of interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Ethical approval

The work described has not been submitted elsewhere for publication, in whole or in part, and all the authors listed have approved the manuscript that is enclosed.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shao, Y., Mao, S.Y., Yin, T. et al. High-temperature characteristics and electrical properties of CrN-coated and Mn/Cu/CrN-coated 430 stainless steel for solid oxide fuel cell metal interconnects. J Mater Sci: Mater Electron 33, 16197–16209 (2022). https://doi.org/10.1007/s10854-022-08509-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10854-022-08509-x

Navigation