Abstract
The microporous corrosion is the main surface failure mechanism of gold-plated components. The microporous corrosion behavior of electroless nickel and immersion gold (ENIG)-plated printed circuit boards (PCBs) in Turpan area which has an atmospheric environment with high salinity was investigated via a field exposure method for 24 months, as well as 3D analysis, FIB technology, composition analysis, and electrochemical impedance spectroscopy and corrosion mechanism model. After 6 months of exposure, the corrosion products filled up the pores and clustered on the surface as mound shape, and a possible corrosion mechanism model was displayed in the study after 24 months of exposure. The results showed that PCB-ENIG mainly suffered microporous corrosion in a high salinity atmospheric environment. The pores on the gold-plated coating were location where corrosion occurred first and the corrosion products were mostly oxides, chlorides, sulfates and carbonates of copper and nickle.
Similar content being viewed by others
References
L. Yan, K. Xiao, P. Yi et al., Mater. Des. 115, 404 (2017)
Y.M. Chen, W. He, G.Y. Zhou et al., Circuit World 39, 133 (2013)
A. Krätschmer, I. Odnevall Wallinder, C. Leygraf, Corros. Sci. 44, 425 (2002)
K. Ding, X. Li, K. Xiao et al., Trans. Nonferrous Met. Soc. China 25, 2446 (2015)
M. Watanabe, E. Toyoda, T. Handa et al., Corros. Sci. 49, 766 (2007)
S.G. Russo, M.J. Henderso, B.R. Winton, Eng. Fail. Anal. 9, 423 (2002)
P. Yi, K. Xiao, K. Ding et al., Trans. Nonferrous Met. Soc. China 26, 1146 (2016)
M.C. Merino, A. Pardo, R. Arrabal et al., Corros. Sci. 52, 1696 (2010)
H. Huang, X. Guo, G. Zhang et al., Corros. Sci. 53, 1700 (2011)
H. Conseil-Gudla, M.S. Jellesen, R. Ambat, J. Electron. Mater. 46, 817 (2017)
K. Xiao, P. Yi, L. Yan et al., Materials 10, 762 (2017)
H. Kim, Mater. Corros. 54, 243 (2003)
P. Yi, K. Xiao, K. Ding et al., Electron. Mater. Lett. 12, 163 (2016)
S. Zou, X. Li, C. Dong et al., Acta Metall. Sin. 48, 687 (2012) (in chinese)
V. Verdingovas, M.S. Jellesen, R. Ambat, IEEE Trans. Device Mater. Rel. 14, 42 (2014)
N.K. Othman, K.Y. Teng, A. Jalar et al., Mater. Sci. Forum 846, 3 (2016)
G. Kear, B.D. Barker, F.C. Walsh, Corros. Sci. 46, 109 (2004)
S. Li, L.H. Hihara, J. Electrochem. Soc. 161, C268 (2014)
D. Zhang, H. Qian, K. Xiao et al., J. Corros. Eng. Sci. Technol. 4, 285 (2016)
S.J. Krumbein, IEEE Trans. Parts Mater. Packag. 5, 89 (1969)
H.J. Bowcott, A.J. Cleaver, Proc. IEEE B 109, 559, (2010)
S. Zou, X. Li, C. Dong et al., Electrochim. Acta 114, 363 (2013)
Y. Zhou, IEEE Trans. Compon. Pachage. Manuf. Technol. 5, 337 (2015)
P. Yi, K. Xiao, K. Ding et al., Materials 10, 137 (2017)
P. Yi, K. Xiao, K. Ding et al., Mater. Res. Bull. 91, 179 (2017)
D.C. Kong, C.F. Dong, Y.H. Fang et al., Trans. Nonferrous Met. Soc. China 26, 1721 (2016)
L. Chen, J. Zhang, J. Shen et al., Print. Circuits Inf. 4, 55 (2012). (chinese)
X. Zhang, I.O. Wallinder, C. Leygraf, Corros. Sci. 85, 15 (2014)
H.Y.H. Chan, C.G. Takoudis, M.J. Weaver, J. Phys. Chem. B. 103, 357 (1999)
R.L. Frost, P.A. Williams, W. Martens, J. Raman Spectrosc. 33, 752 (2002)
L. Yan, K. Xiao, P. Yi et al., J. Alloys Compd. 688, 301 (2016)
A.C. Sun, H.K. Moffat, D.G. Enos et al., IEEE Trans. Compon. Packag. Technol. 30, 796 (2007)
P. Yi, C. Dong, K. Xiao et al., J. Appl. Surf. Sci. 399, 608 (2017)
C.J. McNamara, T.D. Perry, I.V.R. Leard et al., Biofouling 21, 257 (2005)
G. Song, B. Johannesson, S. Hapugoda et al., Corros. Sci. 46, 955 (2004)
Acknowledgements
This work was supported by the National Natural Science Foundation of China (Nos. 51671027, 51771027 and 51271032), the National Basic Research Program of China (973 Program, No. 2014CB643300), and the National Environmental Corrosion Platform (NECP).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Xiao, K., Bai, Z., Yan, L. et al. Microporous corrosion behavior of gold-plated printed circuit boards in an atmospheric environment with high salinity. J Mater Sci: Mater Electron 29, 8877–8885 (2018). https://doi.org/10.1007/s10854-018-8905-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10854-018-8905-7