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High-performance epoxy resin/silica coated flake graphite composites for thermal conductivity and electrical insulation

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Abstract

Silica coated flake graphites as a thermally conductive and electrically insulating filler for epoxy resin composites were fabricated with surfactants and acid–base catalysis by a flexible sol–gel method. The volume resistivity of the silica coated graphite increased from 184 Ω m of the original graphite to 6391 Ω m because the silica coating provides an electrically insulating property. The influences of the silica coated graphite fraction, particle size and surface treatment on the performance of the hot-pressed composites were investigated. The thermal conductivity of the composites increased with incremental of the fillers concentration, as well as with decreasing of the filler size. The silica coated graphite/epoxy resin composites presented a high volume resistivity of 3.11 × 109 Ω m and thermal conductivity of 3.08 W m−1 K−1 at 50 wt% filler loading ratio. The research sets the way toward the choice of a proper treatment for improving the thermal conductivity and electrical insulation of highly filled epoxy matrix composites.

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Correspondence to Wei Li.

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Li, W., Feng, W. & Huang, H. High-performance epoxy resin/silica coated flake graphite composites for thermal conductivity and electrical insulation. J Mater Sci: Mater Electron 27, 6364–6370 (2016). https://doi.org/10.1007/s10854-016-4571-9

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  • DOI: https://doi.org/10.1007/s10854-016-4571-9

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