Abstract
Electrocleaning was used in the cleaning of food soils (starch and heat-denatured whey protein) adhered to stainless steel. The influence of anionic (linear alkylbenzene sulfonate, two polyoxyethylene lauryl ether carboxylic acids) and nonionic (fatty ethoxylated alcohol, alkylpolyglucoside, two polyoxyethylene glycerin esters) surfactants on detersive efficacy has been assessed. High levels of detergency (88.9%) were obtained when starchy dirt was used, doubling in some cases the washing efficiency achieved by cleaning-in-place methods. All the surfactants studied improved the detergency results with respect to that obtained with pH 13 solutions. However, when a denatured and dried whey protein was used, the electrocleaning method did not substantially improve detergency results, obtaining the highest detergency with 1 g/L alkylpolyglucoside at 60 °C (19.3%).
Graphical Abstract
Similar content being viewed by others
References
Müller-Steinhagen H, Malayeri MR, Watkinson AP (2007) Recent advances in heat exchanger fouling research, mitigation, and cleaning techniques. Heat Transf Eng 28:173–176. https://doi.org/10.1080/01457630601064397
Kumar CG, Anand S (1998) Significance of microbial biofilms in food industry: a review. Int J Food Microbiol 42:9–27. https://doi.org/10.1016/S0168-1605(98)00060-9
Moerman F, Rizoulières P, Majoor FA (2014) Cleaning in place (CIP) in food processing. Hygiene in food processing, 2nd edn. https://doi.org/10.1533/9780857098634.3.305
Suárez L, Díez MA, García R, Riera FA (2012) Membrane technology for the recovery of detergent compounds: a review. J Ind Eng Chem 18:1859–1873. https://doi.org/10.1016/j.jiec.2012.05.015
Singh J, Kaur L, McCarthy OJ (2007) Factors influencing the physico-chemical, morphological, thermal and rheological properties of some chemically modified starches for food applications—a review. Food Hydrocoll 21:1–22. https://doi.org/10.1016/j.foodhyd.2006.02.006
Otto C, Zahn S, Plenker J, Rom H (2014) Application of a flow cell for the comparative investigation of the cleaning behavior of starch and protein. J Food Eng 131:1–6. https://doi.org/10.1016/j.jfoodeng.2014.01.008
Liu W, Christian GK, Zhang Z, Fryer PJ (2002) Development and use of a micromanipulation technique for measuring the force required to disrupt and remove fouling deposits. Food Bioprod Process 80:286–291. https://doi.org/10.1205/096030802321154790
Liu W, Zhang Z, Fryer PJ (2006) Identification and modelling of different removal modes in the cleaning of a model food deposit. Chem Eng Sci 61:7528–7534. https://doi.org/10.1016/j.ces.2006.08.045
Jurado E, Herrera-Márquez O, Plaza-Quevedo A, Vicaria JM (2015) Interaction between non-ionic surfactants and silica micro/nanoparticles. Influence on the cleaning of dried starch on steel surfaces. J Ind Eng Chem 21:1383–1388. https://doi.org/10.1016/j.jiec.2014.06.011
Bylund G (1995) Dairy processing handbook, Tetra Pak Processing Systems. Lund
Pascual A, Llorca I, Canut A (2007) Use of ozone in food industries for reducing the environmental impact of cleaning and disinfection activities. Trends Food Sci Technol 18:29–35
Jurado-Alameda E, Altmajer-Vaz D, García-Román M, Jiménez-Pérez JL (2014) Study of heat-denatured whey protein removal from stainless steel surfaces in clean-in-place systems. Int Dairy J 38:195–198. https://doi.org/10.1016/j.idairyj.2014.01.006
Huang Y-R, Hung Y-C, Hsu S-Y, Huang Y-W, Hwang D-F (2008) Application of electrolyzed water in the food industry. Food Control 19:329–345. https://doi.org/10.1016/j.foodcont.2007.08.012
Jadeja R, Hung Y-C (2014) Efficacy of near neutral and alkaline pH electrolyzed oxidizing waters to control Escherichia coli O157:H7 and Salmonella Typhimurium DT 104 from beef hides. Food Control 41:17–20. https://doi.org/10.1016/j.foodcont.2013.12.030
Walker SP, Demirci A, Graves RE, Spencer SB, Roberts RF (2005) Response surface modelling for cleaning and disinfecting materials used in milking systems with electrolysed oxidizing water. Int J Dairy Technol 58:65–73. https://doi.org/10.1111/j.1471-0307.2005.00190.x
Dev SRS, Demirci A, Graves RE, Puri VM (2014) Optimization and modeling of an electrolyzed oxidizing water based Clean-In-Place technique for farm milking systems using a pilot-scale milking system. J Food Eng 135:1–10. https://doi.org/10.1016/j.jfoodeng.2014.02.019
Chen XD (2006) Patent US20060108234 Electrochemical process and apparatus. New Zealand
Takenouchi T (2010) Behavior of hydrogen nanobubbles in alkaline electrolyzed water and its rinse effect for sulfate ion remained on nickel-plated surface. J Appl Electrochem 40:849–854. https://doi.org/10.1007/s10800-009-0068-z
Liu G, Craig VSJ (2009) Improved cleaning of hydrophilic protein-coated surfaces using the combination of nanobubbles and SDS. ACS Appl Mater Interfaces 1:481–487. https://doi.org/10.1021/am800150p
Webster RD, Chilukuri SVV, Levesley JA, Webster BJ (2000) Electrochemical cleaning of microporous metallic filters fouled with bovine serum albumin and phosphate under low cross-flow velocities. J Appl Electrochem 30:915–924. https://doi.org/10.1023/A:1004001919627
Vicaria JM, Herrera-Márquez O, Jurado-Alameda E (2018) Cleaning of dried starch adhered to stainless steel using electrocleaning: optimization of the experimental conditions. Food Control 84:41–48. https://doi.org/10.1016/j.foodcont.2017.07.031
Bravo-Rodriguez V, Jurado-Alameda E, Reyes-Requena A, García-López AI, Bailón-Moreno R, Cuevas-Aranda M (2005) Determination of average molecular weight of commercial surfactants: alkylpolyglucosides and fatty alcohol ethoxylates. J Surf Det 8:341–346. https://doi.org/10.1007/s11743-005-0366-y
Martínez-Gallegos JF, Bravo-Rodríguez V, Jurado-Alameda E, García-López AI (2011) Polyoxyethylene alkyl and nonyl phenol ethers complexation with potato starch. Food Hydrocoll 25:1563–1571. https://doi.org/10.1016/j.foodhyd.2011.01.010
Bravo-Rodríguez V, Jurado-Alameda E, Martínez-Gallegos JF, Reyes-Requena A, García-López AI (2008) Formation of complexes between alkyl polyglycosides and potato starch. Colloid Surf B 65:92–97. https://doi.org/10.1016/j.colsurfb.2008.03.001
Jurado E, Vicaria JM, García-Martín JF, García-Román M (2011) Wettability of aqueous solutions of eco-friendly surfactants (ethoxylated alcohols and polyoxyethylene glycerin esters). J Surf Deterg 15:251–258. https://doi.org/10.1007/s11743-011-1312-1
Jurado-Alameda E, Vicaria JM, Altmajer-Vaz D, Luzón G, Jiménez-Pérez JL, Moya-Ramírez I (2012) Ozone degradation of alkylbenzene sulfonate in aqueous solutions using a stirred tank reactor with recirculation. J Environ Sci Health A 47:2205–2212. https://doi.org/10.1080/10934529.2012.707537
Souza RCR, Andrade CT (2002) Investigation of the gelatinization and extrusion processes of corn starch. Adv Polym Technol 21:17–24. https://doi.org/10.1002/adv.10007
Goode KR, Asteriadou K, Robbins PT, Fryer PJ (2013) Fouling and cleaning studies in the food and beverage industry classified by cleaning type. Compr Rev Food Sci Food Saf 12:121–143. https://doi.org/10.1111/1541-4337.12000
Vicaria JM, Jurado E, Herrera-Márquez O (2014) Patent ES2518790. Procedimiento y dispositivo de limpieza de superficies metálicas utilizando una corriente continua. Madrid, Spain
Goddard ED (1986) Polymer—surfactant interaction Part I. uncharged water-soluble polymers and charged surfactants. Colloid Surf 19:255–300. https://doi.org/10.1016/0166-6622(86)80340-7
Jurado-Alameda E, Herrera-Márquez O, Martínez-Gallegos JF, Vicaria JM (2015) Starch-soiled stainless steel cleaning using surfactants and α-amylase. J Food Eng 160:56–64. https://doi.org/10.1016/j.jfoodeng.2015.03.024
Jurado-Alameda E, Bravo-Rodríguez V, Altmajer-Vaz D, Siqueira RC (2011) Effectiveness of starch removal in a Bath-Substrate-Flow (BSF) device using surfactants and α-amylase. Food Hydrocoll 25:647–653. https://doi.org/10.1016/j.foodhyd.2010.07.031
Radhika GS, Moorthy SN (2008) Effect of sodium dodecyl sulphate on the physicochemical, thermal and pasting properties of cassava starch. Starch 60:87–96. https://doi.org/10.1002/star.200700667
Zhang L, Zhang Y, Zhang X, Li Z, Shen G, Ye M, Fan C, Fang H, Hu J (2006) Electrochemically controlled formation and growth of hydrogen nanobubbles. Langmuir 22:8109–8113. https://doi.org/10.1021/la060859f
Alheshibri M, Qian J, Jehannin M, Craig VSJ (2016) A history of nanobubbles. Langmuir 32:11086–11100. https://doi.org/10.1021/acs.langmuir.6b02489
Wu Z, Chen H, Dong Y, Mao H, Sun J, Chen S, Craig VSJ, Hu J (2008) Cleaning using nanobubbles: defouling by electrochemical generation of bubbles. J Colloid Interface Sci 328:10–14. https://doi.org/10.1016/j.jcis.2008.08.064
Liu G, Wu Z, Craig VSJ (2008) Cleaning of protein-coated surfaces using nanobubbles: an investigation using a quartz crystal microbalance. J Phys Chem C 112:16748–16753. https://doi.org/10.1021/jp805143c
Zhang X, Uddin MH, Yang H, Toikka G, Ducker W, Maeda N (2012) Effects of surfactants on the formation and the stability of interfacial nanobubbles. Langmuir 28:10471–10477. https://doi.org/10.1021/la301851g
Bird MR, Fryer PJ (1991) Experimental study of the cleaning of surfaces fouled by whey proteins. Food Bioprod Process 69:13–21
Zhu J, An H, Alheshibri M, Liu L, Terpstra PMJ, Liu G, Craig VSJ (2016) Cleaning with bulk nanobubbles. Langmuir 32:11203–11211. https://doi.org/10.1021/acs.langmuir.6b01004
Gillham CR, Fryer PJ, Hasting APM, Wilson DI (1999) Cleaning-in-place of whey protein fouling deposits: mechanisms controlling cleaning. Food Bioprod Process 77:127–136. https://doi.org/10.1205/096030899532420
Naim R, Levitsky I, Gitis V (2012) Surfactant cleaning of UF membranes fouled by proteins. Sep Purif Technol 94:39–43. https://doi.org/10.1016/j.seppur.2012.03.031
Bertuzzi MA, Armada M, Gottifredi JC (2007) Physicochemical characterization of starch based films. J Food Eng 82:17–25. https://doi.org/10.1016/j.jfoodeng.2006.12.016
Tuladhar TR, Paterson WR, Wilson DI (2002) Investigation of alkaline cleaning-in-place of whey protein deposits using dynamic gauging. Food Bioprod Process 80:199–214. https://doi.org/10.1205/096030802760309223
Madaeni SS, Rostami E, Rahimpour A (2010) Surfactant cleaning of ultrafiltration membranes fouled by whey. Int J Dairy Technol 63:273–283. https://doi.org/10.1111/j.1471-0307.2010.00577.x
D’Souza NM, Mawson AJ (2005) Membrane cleaning in the dairy industry: a review. Crit Rev Food Sci Nutr 45:125–134. https://doi.org/10.1080/10408690490911783
Madaeni SS, Mansourpanah Y (2004) Chemical cleaning of reverse osmosis membranes fouled by whey. Desalination 161:13–24. https://doi.org/10.1016/S0011-9164(04)90036-7
Muñoz-Aguado MJ, Wiley DE, Fane AG (1996) Enzymatic and detergent cleaning of a polysulfone ultrafiltration membrane fouled with BSA and whey. J Membr Sci 117:175–187. https://doi.org/10.1016/0376-7388(96)00066-X
Acknowledgements
Project CTQ2015-69658-R (Ministerio de Economía y Competitividad, Spain) finances this reasearch. Whey protein concentrate (WPC) was kindly supplied by Abbott Laboratories (Granada, Spain).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Vicaria, J.M., Herrera-Márquez, O., Fernández-Casillas, C. et al. Cleaning protocols using surfactants and electrocleaning to remove food deposits on stainless steel surfaces. J Appl Electrochem 48, 1363–1372 (2018). https://doi.org/10.1007/s10800-018-1209-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10800-018-1209-z