It is generally recognized that stick-slip motion of polycrystalline diamond compact (PDC) bits is responsible for the low rate of penetration (ROP) and premature wearing of drill bits while drilling hard rock formations. An innovative tool designated combined percussion jet (CPJ) was developed in this work to solve the problem. Because the tool generates both axial and torsional percussion, drilling with CPJ is referred as combined percussion-rotary drilling approach (CPRDA). The results of dynamics modeling and stress computation showed that the CPRDA induces more shear stresses in rock formations compared to axial percussion drilling and axial percussion-rotary drilling. The CPRDA was tested on two wells drilled in hard rock formation. The results demonstrated that the CPRDA increased ROP by 56.1-60.4% and extended drill bit life. However, for solving the high stress problem, the tool needs to be optimized further.
Similar content being viewed by others
References
A. Kyllingstad and G. W. Haisey, SPE Drilling Engineering, 12, 369-373 (1988).
J. D. Jansen and L. van den Steen, J. Sound Vib., 179 (4), 647–668 (1995).
R. W. Tucker and C. Wang, J. Sound Vib., 224 (1), 101–122 (1999).
T. Richard., 2002, In: SPE Annual Technical Conference and Exhibition, 29 September-2 October 2002, San Antonio, Texas, SPE-77616-MS.
C. Canudas-de-Wit, M. A, Corchero, and F. R. Rubio, In: The 44th IEEE Conference on Decision and Control. 12-15 December 2005, Seville, Spain, pp. 8260-8265.
J. C. A. De Bruin, A. Doris, N. Van de Wouw, et al., Automatica, 45 (2), 405-415 (2009).
R. Hernandez-Suarez, H. Puebla, R. Aguilar-Lopez, et al., J. Petroleum Sci. Technol., 27 (8), 788–800 (2009).
M. Karkoub, M. Zribi, L. Elchaar, et al., Multibody Syst. Dyn., 23 (2), 191-207 (2010).
B. Besselink, N. van de Wouw, and N. Nijmeijer, in: IEEE International Conference on Control Applications, 28-30 September 2011, Denver, CO, USA.
A. Depouhon and E. Detournay, J. Sound. Vib., 333 (7), 2019-2039 (2014).
A. Jaggi, S. Upadhaya, and A. R. Chowdhury, in: SPE/IADC Drilling Conference, 20-22 February 2007, Amsterdam, The Netherlands, SPE-104388-MS.
H. Rabia, Mining Science and Technology, 2, 207-216 (1985).
L.W. Ledgerwood, J. R. Jain, O. J. Hoffmann, et al., SPE Drill Completion, 28 (3), 254-262 (2013).
H. P. Rossmanith, R. E. Knasmillner, A., Daehnke. et al., Material Science, 32 (3), 350-258 (1996).
S. Kahraman, Int. J. of Rock Mechanics and Mining Sciences, 36 (7), 981-989 (1999).
A. D. Batako, V. I. Babotsky, and N. A. Halliwell, J. Sound Vib., 259 (1), 97-118 (2003).
B. Lundberg and M. Okrouhlik, Int. J. Impact Eng., 32 (10), 1573-1583 (2006).
E. Pavlovskaia, D. C. Hendry, and M. Wiercigroch, Int. J. of Mechanical Sciences, 91, 110-119 (2015).
Fish, B.G., Mining Magazine, 133-142 (March 1956).
This research was supported by the Key Program of National Natural Science Foundation of China (Contract No. 51334003), National Program on Key Basic Research Project (Grant no.2010CB226706), and The Postdoctoral Science Foundation of China (Grant no. 2013M541146).
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Khimiya i Tekhnologiya Topliv i Masel, No. 2, pp. 64 – 68, March – April, 2017.
Rights and permissions
About this article
Cite this article
Zha, C., Liu, G., Li, J. et al. Combined Percussive-Rotary Drilling to Increase Rate of Penetration and Life of Drill Bit in Drilling Hard Rock Formation. Chem Technol Fuels Oils 53, 254–262 (2017). https://doi.org/10.1007/s10553-017-0802-x
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10553-017-0802-x