Skip to main content
Log in

Effect of sintering temperature on mechanical and thermophysical properties of biowaste-added fired clay bricks

  • ORIGINAL ARTICLE
  • Published:
Journal of Material Cycles and Waste Management Aims and scope Submit manuscript

Abstract

This study investigated the thermophysical and mechanical properties of biowaste-added fired clay bricks, which were sintered at two different temperatures in the framework of energy conservation. Tea waste, sawdust and wheat straw were mixed with clay and fired to obtain fired clay bricks at sintering temperatures of 500 °C and 980 °C. Physical characterization of the brick samples showed a linear relationship for loss on ignition, water absorption and porosity with increasing wt% of biowaste at both temperatures. However, a decrease in water absorption, bulk density and porosity with increasing sintering temperature is correlated with an increase in loss on ignition values due to combustible organic nature of the biowaste. The thermal conductivity, thermal diffusivity and specific heat capacity were appreciably decreased with an increase in porosity level and change in mineral composition with sintering temperature. The compressive strength was found to be very low at 500 °C. However, at 980 °C, the compressive strength met the standards set by the Pakistan Building Code. On comparison of the results with commercial bricks, the fired clay bricks having 2–4 wt% of tea waste, 2–6 wt% of sawdust and 1–2 wt% of wheat straw offered good thermophysical and mechanical properties.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Hong T, Koo C, Kim J et al (2015) A review on sustainable construction management strategies for monitoring, diagnosing, and retrofitting the building’s dynamic energy performance: Focused on the operation and maintenance phase. Appl Energy 155:671–707. https://doi.org/10.1016/j.apenergy.2015.06.043

    Article  Google Scholar 

  2. Raheem A, Abbasi SA, Memon A et al (2016) Renewable energy deployment to combat energy crisis in Pakistan. Energy Sustain Soc 6. https://doi.org/10.1186/s13705-016-0082-z

  3. Oti JE (2011) The development of unfired clay building materials for sustainable building construction. University of Glamorgan, UK PhD thesis

    Google Scholar 

  4. Nardi I, de Rubeis T, Buzzi E et al (2016) Modeling and optimization of the thermal performance of a wood-cement block in a low-energy house construction. Energies 9:677. https://doi.org/10.3390/en9090677

    Article  Google Scholar 

  5. Ahmad S, Iqbal Y, Muhammad R (2017) Effects of coal and wheat husk additives on the physical, thermal and mechanical properties of clay bricks. Bol la Soc Esp Ceram y Vidr 56:131–138. https://doi.org/10.1016/j.bsecv.2017.02.001

    Article  Google Scholar 

  6. Anis-ur-Rehman M, Maqsood A (2002) A modified transient method for an easy and fast determination of thermal conductivities of conductors and. J Phys D Appl Phys 35:2040

    Article  Google Scholar 

  7. Monteiro SN, Vieira CMF (2004) Influence of firing temperature on the ceramic properties of clays from Campos dos Goytacazes, Brazil. Appl Clay Sci 27:229–234. https://doi.org/10.1016/j.clay.2004.03.002

    Article  Google Scholar 

  8. Gualtieri ML, Gualtieri AF, Gagliardi S et al (2010) Thermal conductivity of fired clays: effects of mineralogical and physical properties of the raw materials. Appl Clay Sci 49:269–275. https://doi.org/10.1016/j.clay.2010.06.002

    Article  Google Scholar 

  9. Dondi M, Mazzanti F, Principi P et al (2004) Thermal conductivity of clay bricks. J Mater Civ Eng 16:287–287. https://doi.org/10.1061/(ASCE)0899-1561(2004)16:3(287)

    Article  Google Scholar 

  10. García Ten J, Orts MJ, Saburit A, Silva G (2010) Thermal conductivity of traditional ceramics. Part I: influence of bulk density and firing temperature. Ceram Int 36:1951–1959. https://doi.org/10.1016/j.ceramint.2010.05.012

    Article  Google Scholar 

  11. Johari I, Said S, Hisham B et al (2010) Effect of the change of firing temperature on microstructure and physical properties of clay bricks from beruas (Malaysia). Sci Sinter 42:245–254. https://doi.org/10.2298/SOS1002245J

    Article  Google Scholar 

  12. Muñoz Velasco P, Morales Ortíz MP, Mendívil Giró MA, Muñoz Velasco L (2014) Fired clay bricks manufactured by adding wastes as sustainable construction material—a review. Constr Build Mater 63:97–107. https://doi.org/10.1016/j.conbuildmat.2014.03.045

    Article  Google Scholar 

  13. Ahmad ZA, Johari I, Said S, Jaya RP, Bakar BHA (2011) Chemical and physical properties of fired-clay brick at different type of rice husk ash. Environ Sci Eng Singap IACSIT Press 8:171–174

    Google Scholar 

  14. Uchechukwu Elinwa A (2006) Effect of addition of sawdust ash to clay bricks. Civ Eng Environ Syst 23:263–270. https://doi.org/10.1080/10286600600763149

    Article  Google Scholar 

  15. Sutcu M, Ozturk S, Yalamac E, Gencel O (2016) Effect of olive mill waste addition on the properties of porous fired clay bricks using Taguchi method. J Environ Manag 181:185–192. https://doi.org/10.1016/j.jenvman.2016.06.023

    Article  Google Scholar 

  16. Zhang YM, Jia LT, Mei H et al (2016) Fabrication, microstructure and properties of bricks fired from lake sediment, cinder and sewage sludge. Constr Build Mater 121:154–160. https://doi.org/10.1016/j.conbuildmat.2016.05.155

    Article  Google Scholar 

  17. Demir I (2006) An investigation on the production of construction brick with processed waste tea. Build Environ 41:1274–1278. https://doi.org/10.1016/j.buildenv.2005.05.004

    Article  Google Scholar 

  18. Arshad MS, Pawade PY (2014) Reuse of natural waste material for making light weight bricks. Int J Sci Technol Res 3:49–53

    Google Scholar 

  19. Georgiev A, Yoleva A, Djambazov S (2017) Effect of wheat straw and sunflower seeds husks as pore forming agents on the properties of porous clay bricks. J Chem Technol Metall 52:885–891

    Google Scholar 

  20. Shakir A, Naganathan S, Nasharuddin K, Mustapha B (2013) Development of bricks from waste material: a review paper. Aust J Basic Appl Sci 7:812–818

    Google Scholar 

  21. Bories C, Aouba L, Vedrenne E, Vilarem G (2015) Fired clay bricks using agricultural biomass wastes: study and characterization. Constr Build Mater 91:158–163. https://doi.org/10.1016/j.conbuildmat.2015.05.006

    Article  Google Scholar 

  22. Devant M, Cusidó JA, Soriano C (2011) Custom formulation of red ceramics with clay, sewage sludge and forest waste. Appl Clay Sci 53:669–675. https://doi.org/10.1016/j.clay.2011.06.002

    Article  Google Scholar 

  23. Bories C, Borredon ME, Vedrenne E, Vilarem G (2014) Development of eco-friendly porous fired clay bricks using pore-forming agents: a review. J Environ Manag 143:186–196. https://doi.org/10.1016/j.jenvman.2014.05.006

    Article  Google Scholar 

  24. Eliche-Quesada D, Martinez-Garcia C, Martinez-Cartas ML et al (2011) The use of different forms of waste in the manufacture of ceramic bricks. Appl Clay Sci 52:270–276. https://doi.org/10.1016/j.clay.2011.03.003

    Article  Google Scholar 

  25. Zhang L (2013) Production of bricks from waste materials—a review. Constr Build Mater 47:643–655. https://doi.org/10.1016/j.conbuildmat.2013.05.043

    Article  Google Scholar 

  26. ASTM D 2974-00 (2011) Standard test methods for moisture, ash, and organic matter of peat and other organic soils. Am Soc Test Mater i:1–4. https://doi.org/10.1520/D2974-07A.2

    Article  Google Scholar 

  27. ASTM E1131 (2014) Standard test method for compositional analysis by thermogravimetry. Am Soc Test Mater 99:6. https://doi.org/10.1520/E1131

    Article  Google Scholar 

  28. COD database (2017) http://wiki.crystallography.net/citingcod/

  29. ASTM C373-88 (1999) Standard test method for water absorption, bulk density, apparent porosity, and apparent specific gravity of fired whiteware products. Am Soc Test Mater 88:1–2. https://doi.org/10.1520/C0373-88R06

    Article  Google Scholar 

  30. Demir I (2008) Effect of organic residues addition on the technological properties of clay bricks. Waste Manag 28:622–627. https://doi.org/10.1016/j.wasman.2007.03.019

    Article  Google Scholar 

  31. Log T, Gustafsson SE (1995) Transient plane source (TPS) technique for measuring thermal transport properties of building materials. Fire Mater 19:43–49

    Article  Google Scholar 

  32. Munir MJ, Kazmi SMS, Wu YF et al (2018) Thermally efficient fired clay bricks incorporating waste marble sludge: an industrial-scale study. J Clean Prod 174:1122–1135. https://doi.org/10.1016/j.jclepro.2017.11.060

    Article  Google Scholar 

  33. Kazmi SMS, Abbas S, Saleem MA et al (2016) Manufacturing of sustainable clay bricks: utilization of waste sugarcane bagasse and rice husk ashes. Constr Build Mater 120:29–41. https://doi.org/10.1016/j.conbuildmat.2016.05.084

    Article  Google Scholar 

  34. Sahito AR, Mahar RB, Memon MA, Brohi KM (2012) Assessment of waste agricultural biomass for prevailing management, quantification and energy potential at sanghar pakistan. Waste Biomass Valoriz 3:275–284. https://doi.org/10.1007/s12649-012-9132-8

    Article  Google Scholar 

  35. Demirbas A (2004) Combustion characteristics of different biomass fuels. Prog Energy Combust Sci 30:219–230. https://doi.org/10.1016/j.pecs.2003.10.004

    Article  Google Scholar 

  36. Pirbazari A, Pargami N, Ashja N, Emami M (2015) Surfactant-coated tea waste: preparation, characterization and its application for methylene blue adsorption from aqueous solution. J Environ Anal Toxicol. https://doi.org/10.4172/2161-0525.1000310

    Article  Google Scholar 

  37. Auta M, Hameed BH (2011) Preparation of waste tea activated carbon using potassium acetate as an activating agent for adsorption of Acid Blue 25 dye. Chem Eng J 171:502–509. https://doi.org/10.1016/j.cej.2011.04.017

    Article  Google Scholar 

  38. Couto GM, Dessimoni ALDA, Bianchi ML et al (2012) Use of sawdust Eucalyptus sp. in the preparation of activated carbons. Ciência e Agrotecnologia 36:69–77. https://doi.org/10.1590/S1413-70542012000100009

    Article  Google Scholar 

  39. Adapa PK, Schonenau LG, Canam T, Dumonceaux T (2011) Quantitative analysis of lignocellulosic components of non-treated and steam exploded barley, canola, oat and wheat straw using fourier transform infrared spectroscopy. J Agric Sci Technol 1:177–188

    Google Scholar 

  40. Aouba L, Bories C, Coutand M et al (2016) Properties of fired clay bricks with incorporated biomasses: cases of olive stone flour and wheat straw residues. Constr Build Mater 102:7–13. https://doi.org/10.1016/j.conbuildmat.2015.10.040

    Article  Google Scholar 

  41. Ukwatta A, Mohajerani A, Setunge S, Eshtiaghi N (2015) Possible use of biosolids in fired-clay bricks. Constr Build Mater 91:86–93. https://doi.org/10.1016/j.conbuildmat.2015.05.033

    Article  Google Scholar 

  42. Abdul Kadir A, Mohajerani A (2015) Effect of heating rate on gas emissions and properties of fired clay bricks and fired clay bricks incorporated with cigarette butts. Appl Clay Sci 104:269–276. https://doi.org/10.1016/j.clay.2014.12.005

    Article  Google Scholar 

  43. Adazabra AN, Viruthagiri G, Shanmugam N (2017) Infrared analysis of clay bricks incorporated with spent shea waste from the shea butter industry. J Environ Manag 191:66–74. https://doi.org/10.1016/j.jenvman.2017.01.006

    Article  Google Scholar 

  44. Carrió JAG, Dutra ICA, Terence MC et al (2009) Quantitative analysis of clay materials and thermal treated bricks. Zeitschrift fur Krist. https://doi.org/10.1524/zksu.2009.0069

    Article  Google Scholar 

  45. Xu H, Song W, Cao W et al (2017) Utilization of coal gangue for the production of brick. J Mater Cycles Waste Manag 19:1270–1278. https://doi.org/10.1007/s10163-016-0521-0

    Article  Google Scholar 

  46. Demirbaş A (2003) Sustainable cofiring of biomass with coal. Energy Convers Manag 44:1465–1479. https://doi.org/10.1016/S0196-8904(02)00144-9

    Article  Google Scholar 

  47. Ukwatta A, Mohajerani A (2017) Characterisation of fired-clay bricks incorporating biosolids and the effect of heating rate on properties of bricks. Constr Build Mater 142:11–22. https://doi.org/10.1016/j.conbuildmat.2017.03.047

    Article  Google Scholar 

  48. Eliche-Quesada D, Felipe-Sesé MA, Moreno-Molina AJ et al (2017) Investigation of using bottom or fly pine-olive pruning ash to produce environmental friendly ceramic materials. Appl Clay Sci 135:333–346. https://doi.org/10.1016/j.clay.2016.10.015

    Article  Google Scholar 

  49. ASTM C62 (2017) Standard specification for building brick. Am Soc Test Mater i:2–7. https://doi.org/10.1520/C0062-17.2

    Article  Google Scholar 

  50. Leiva C, Arenas C, Alonso-Fariñas B et al (2016) Characteristics of fired bricks with co-combustion fly ashes. J Build Eng 5:114–118. https://doi.org/10.1016/j.jobe.2015.12.001

    Article  Google Scholar 

  51. Erker A (2002) Thermal conductivity of the brick ceramic body. Pt 2. ZI Int 55:32–37

    Google Scholar 

  52. Eliche-Quesada D, Pérez-Villarejo L, Iglesias-Godino FJ et al (2011) Incorporation of coffee grounds into clay brick production. Adv Appl Ceram 110:225–232. https://doi.org/10.1179/1743676111Y.0000000006

    Article  Google Scholar 

  53. Wiemes L, Pawlowsky U, Mymrin V (2017) Incorporation of industrial wastes as raw materials in brick’s formulation. J Clean Prod 142:69–77. https://doi.org/10.1016/j.jclepro.2016.06.174

    Article  Google Scholar 

  54. Horai K, Simmons G (1969) Thermal conductivity of rock-forming minerals. Earth Planet Sci Lett 6:359–368

    Article  Google Scholar 

  55. Clauser C, Huenges E (1995) Thermal conductivity of rocks and minerals. In: Rock physics & phase relations: a handbook of physical constants, pp 105–126

  56. Šveda M (2000) New look at mathematical relationships among physical properties of brick products. Br Ceram Trans 99:181–186. https://doi.org/10.1179/096797800680910

    Article  Google Scholar 

  57. Bwayo E, Obwoya SK (2014) Coefficient of thermal diffusivity of insulation brick developed from sawdust and clays. J Ceram 2014:1–6

    Article  Google Scholar 

  58. Limam A, Zerizer A, Quenard D et al (2016) Experimental thermal characterization of bio-based materials (Aleppo Pine wood, cork and their composites) for building insulation. Energy Build 116:89–95. https://doi.org/10.1016/j.enbuild.2016.01.007

    Article  Google Scholar 

  59. National Engineering Services of Pakistan (2007) Building Code of Pakistan, seismic hazard evaluation studies. Ministry of Housing and Works, Government of Pakistan, Lahore, Pakistan

    Google Scholar 

  60. Eliche-Quesada D, Corpas-Iglesias FA, Pérez-Villarejo L, Iglesias-Godino FJ (2012) Recycling of sawdust, spent earth from oil filtration, compost and marble residues for brick manufacturing. Constr Build Mater 34:275–284. https://doi.org/10.1016/j.conbuildmat.2012.02.079

    Article  Google Scholar 

  61. Bwayo E, Obwoya SK (2014) Thermal conductivity of insulation brick developed from sawdust and selected Uganda clays. Int J Res Eng Technol 03:282–285. https://doi.org/10.15623/ijret.2014.0309043

    Article  Google Scholar 

  62. Lin K-L, Lee T-C, Hwang C-L (2015) Effects of sintering temperature on the characteristics of solar panel waste glass in the production of ceramic tiles. J Mater Cycles Waste Manag 17:194–200. https://doi.org/10.1007/s10163-014-0240-3

    Article  Google Scholar 

  63. Mao L, Guo H, Zhang W (2018) Addition of waste glass for improving the immobilization of heavy metals during the use of electroplating sludge in the production of clay bricks. Constr Build Mater 163:875–879. https://doi.org/10.1016/j.conbuildmat.2017.12.177

    Article  Google Scholar 

  64. Mohajerani A, Ukwatta A, Setunge S (2018) Fired-clay bricks incorporating biosolids: comparative life-cycle assessment. J Mater Civ Eng 30:1–12. https://doi.org/10.1061/(ASCE)MT.1943-5533.0002308

    Article  Google Scholar 

  65. Bories C, Vedrenne E, Paulhe-Massol A et al (2016) Development of porous fired clay bricks with bio-based additives: study of the environmental impacts by life cycle assessment (LCA). Constr Build Mater 125:1142–1151. https://doi.org/10.1016/j.conbuildmat.2016.08.042

    Article  Google Scholar 

Download references

Acknowledgements

The authors would like to thank Punjab Bioenergy Institute, University of Agriculture, Faisalabad, for providing technical support in using Thermal Constant Analyser and Universal Testing Machine. In addition, Advanced Energy Materials and Systems (AEMS) lab at U.S.-Pakistan Centre for Advanced Studies in Energy(USPCAS-E), NUST, Islamabad, is gratefully acknowledged for support in SEM-EDS and XRD analysis.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Abdul Ghaffar.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Anjum, F., Ghaffar, A., Jamil, Y. et al. Effect of sintering temperature on mechanical and thermophysical properties of biowaste-added fired clay bricks. J Mater Cycles Waste Manag 21, 503–524 (2019). https://doi.org/10.1007/s10163-018-0810-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10163-018-0810-x

Keywords

Navigation