Skip to main content
SpringerLink
Log in

Advanced method of cutting spiroid, worm and bevel gearwheel teeth by running-in cutter heads

Fortgeschrittenes Verfahren zum Schneiden von Spiroid-, Schnecken- und Kegelradzähnen durch Wälzkörper Messerköpfe

  • Originalarbeiten/Originals
  • Published:
Forschung im Ingenieurwesen Aims and scope Submit manuscript

Abstract

The method of gear machining by multi-tooth assembled running-in cutter heads is presented. At machining, these cutter heads reproduce the helical surfaces of constant or variable pitch and are equipped with industrially common carbide plates (in an important special case—multi-faceted disposable ones). Mathematical models used for calculation of generating parameters, generated surfaces and their evaluation are considered. The obtained results, opportunities, preferences and limitations in selecting parameters are analyzed. Fundamentals of the tool design technique and equipment preparation for cutting by the proposed method are given. Examples of practical implementation of this method in serial and single production of spiroid, worm gears (including single-thread and multi-thread ones) and bevel gears with spiral-shaped (curvilinear) teeth are given.

The novelty of the technology is that it can become and, evidently, has already become a highly economical and rather efficient alternative to the traditional production methods for the listed gears.

Zusammenfassung

Es wird das Verfahren der Zahnradbearbeitung mit mehrzahnigen Einlaufmesserköpfen vorgestellt. Bei Bearbeitung bilden diese Messerköpfe die Schrägflächen mit konstanter oder variabler Steigung ab und sind mit industrieüblichen Hartmetallplatten (in einem wichtigen Sonderfall – mehrkantigen Einwegplatten) ausgestattet. Mathematische Modelle zur Berechnung von Erzeugungsparametern, erzeugten Oberflächen und deren Auswertung werden betrachtet. Die erzielten Ergebnisse, Möglichkeiten, Vorzüge und Grenzen bei der Auswahl der Parameter werden analysiert. Es werden die Grundlagen der Werkzeugkonstruktion und der Vorbereitung der Ausrüstung für das Schneiden mit der vorgeschlagenen Methode werden dargelegt. Beispiele für die praktische Anwendung dieser Methode bei der Serien- und Einzelfertigung von Stirnrädern, Schneckenrädern (einschließlich ein- und mehrgängiger Räder) und Kegelrädern mit spiralförmigen (gekrümmten) Zähnen werden gegeben.

Das Neue an dieser Technologie ist, dass sie eine sehr wirtschaftliche und effiziente Alternative zur herkömmlichen Produktion von Zahnrädern sein kann und offensichtlich auch schon ist und ziemlich effiziente Alternative zu den traditionellen Produktionsmethoden für die genannten Zahnräder werden kann und bereits geworden ist.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Voigt M (2019) 6‑sided complex machining. J Dmg Mori Technol Excell 1:6–7

    Google Scholar 

  2. Lubeck T (2018) The gearSKIVING process cycle. J Dmg Mori Technol Excell:24–25

  3. Venimu M (2014) GearSKIVING. Metalwork World 3:20

    Google Scholar 

  4. Schmalz A (2016) OKUMA Gearmaking Solutions. https://pumori-invest.ru/o-kompanii/articles/Nashi-prodykti/resheniya-okuma-v-oblasti-zuboobrabotki/. Accessed 25 Mar 2021

  5. Olivier T (1842) Theorie geometrique des engrenages. Bachelier, Paris

    Google Scholar 

  6. Litvin FL (1998) Development of gear technology and theory of gearing. NASA Reference Publication 1406

    Google Scholar 

  7. Lagutin SA, Dolotov SV (2004) Selection of hobs for cutting worm gearwheels with contact localization. In: Proc. Scientific technical conferences “Theory and practice of gearing” Izhevsk, pp 189–194

    Google Scholar 

  8. Trubachev ES (1999) Vector field of normal lines and its application to studying the geometry of spiroid gearing with a helicoidal worm. In: Univ. proc. “Problems of design for products of mechanical engineering and information engineering. ISTU Publishing House, Izhevsk, pp 3–14

    Google Scholar 

  9. Goldfarb VI, Glavatskikh DV, Trubachev ES, Kuznetsov AS, Lukin EV, Ivanov DE, Puzanov VYU (2011) Spiroid gears for pipeline valves. Veche, Moscow

    Google Scholar 

  10. Trubachev ES (2020) New possibilities of tooth cutting by running-in cutter heads. In: Goldfarb V, Trubachev E, Barmina N (eds) New approaches to gear design and production. Mechanisms and Machine Science 81. Springer, Cham, pp 295–310

    Chapter  Google Scholar 

  11. Lagutin SA (1999) Local synthesis of general type worm gearing and its applications. In: Proc. of the 4th World Congress on Gearing and Power Transmissions Paris. vol 1, pp 501–506

    Google Scholar 

  12. Trubachev E, Savelyeva T, Pushkareva T (2018) Practice of design and production of worm gears with localized contact. In: Goldfarb V, Trubachev E, Barmina N (eds) Advanced Gear Engineering. Mechanisms and Machine Science 51. Springer, Cham, pp 327–344 https://doi.org/10.1007/978-3-319-60399-5

    Chapter  Google Scholar 

  13. Trubachev ES, Puzanov VYU (2012) Contact localization in worm gears at arbitrary interaxial angles. J World Sci Discov 1:53–69

    Google Scholar 

  14. Trubachev ES (2020) On possibility of cutting bevel gearwheels by hobs. In: Goldfarb V, Trubachev E, Barmina N (eds) New approaches to gear design and production. Mechanisms and Machine Science 81. Springer, Cham, pp 273–294

    Chapter  Google Scholar 

  15. Georgiev AK, Goldfarb VI (1972) To the question of schemes for machining by a cutter and profile shapes of cylindrical ruled-surface worms of spiroid (hypoid worm) gears. In: Mechanical transmissions Izhevsk, pp 76–86

    Google Scholar 

  16. Shishkov VA (1958) Application of kinematic method of research of gear pairs and methods of their machining. J Izvestiya Vuzov Mashinostroyeniye 5:121–131

    Google Scholar 

  17. Trubachev ES, Oreshin AV (2003) CAD system for spiroid gears. In: “Informational Mathematics”, N1(3). Publishing House of Physical and Mathematical Literature, Moscow, pp 159–165

    Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Scientific Department “Institute of Mechanics named after Professor Goldfarb V. I.”, Kalashnikov Izhevsk State Technical University, Studencheskaya str. 7, 426069, Izhevsk, Russian Federation

    Evgeniy S. Trubachev, Kirill V. Bogdanov & Tatyana A. Pushkareva

Authors
  1. Evgeniy S. Trubachev
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Kirill V. Bogdanov
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Tatyana A. Pushkareva
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Evgeniy S. Trubachev.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Trubachev, E.S., Bogdanov, K.V. & Pushkareva, T.A. Advanced method of cutting spiroid, worm and bevel gearwheel teeth by running-in cutter heads. Forsch Ingenieurwes 86, 709–719 (2022). https://doi.org/10.1007/s10010-021-00536-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10010-021-00536-0

Search

Navigation